Durkopp Adler 34 Bruksanvisning

Durkopp Adler Symaskin 34

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550-12-33/34

Operating Instructions

Property of Dürkopp Adler GmbH and protected by copyright. Any reuse

of these contents, including extracts, is prohibited without the prior

written approval of Dürkopp Adler GmbH.

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP FOR FUTURE REFERENCE

Table of Contents

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 1

1 About these instructions ....................................................................5

1.1 For whom are these instructions intended? .......................................... 5

1.2 Representation conventions – symbols and characters ........................ 6

1.3 Other documents...................................................................................7

1.4 Liability ..................................................................................................8

2 Safety....................................................................................................9

2.1 Basic safety instructions........................................................................9

2.2 Signal words and symbols used in warnings....................................... 11

3 Machine description.......................................................................... 15

3.1 Components of the machine ............................................................... 15

3.2 Proper use........................................................................................... 16

3.3 Declaration of Conformity.................................................................... 17

4 Operation ........................................................................................... 19

4.1 Preparing the machine for operation ................................................... 19

4.2 Switching on and off the machine ....................................................... 20

4.3 Inserting/changing the needle ............................................................. 22

4.4 Threading the needle thread ...............................................................24

4.5 Threading the hook thread ..................................................................27

4.6 Threading the reinforcement tape ....................................................... 31

4.6.1 Threading the reinforcement tape from the top................................... 31

4.6.2 Threading the reinforcement tape from the bottom .............................34

4.7 Thread tension .................................................................................... 37

4.7.1 Setting the needle thread quantity....................................................... 38

4.7.2 Setting the hook thread quantity.......................................................... 40

4.7.3 Setting thread pre-tensioner/tape tensioner ........................................ 43

4.8 Switching the tape tensioner for the reinforcement tape on/off ........... 45

4.9 Setting the tape brake ......................................................................... 46

4.10 Locking the sewing feet at top dead center.........................................48

4.11 Setting the sewing foot stroke .............................................................49

4.12 Setting the sewing foot pressure .........................................................50

4.13 Using the knee button during sewing .................................................. 51

4.14 Switching maximum stroke on and off.................................................53

4.15 Switching the edge cutter on and off ................................................... 53

4.16 Switching on and off the sewing lamp ................................................. 54

4.17 Setting the stitch length ....................................................................... 55

4.18 Sewing................................................................................................. 56

5 Programming Commander Pro ........................................................ 59

5.1 Commander Pro control panel ............................................................ 59

5.2 Navigating the Commander Pro control panel ....................................59

5.2.1 Symbols and tiles ................................................................................60

Table of Contents

2 Operating Instructions 550-12-33/34 - 00.0 - 05/2022

5.2.2 Entering values....................................................................................62

5.2.3 Navigating the burger menu ................................................................ 62

5.2.4 Navigation during the start of the control panel................................... 63

5.3 User Management............................................................................... 63

5.3.1 User login ............................................................................................ 65

5.3.2 Authorizations as Default Technician ........................................68

5.4 Software operating modes .................................................................. 76

5.5 Using Manual mode ............................................................................ 77

5.5.1 Setting up the user interface ...............................................................77

5.5.2 Setting the parameters........................................................................81

5.5.3 Setting the cross-seam parameters ................................................ 82

5.5.4 Setting the Seam Begin parameters .................................................88

5.5.5 Setting the Segment parameters........................................................89

5.5.6 Setting the Seam End parameters...................................................... 90

5.6 Using Automatic mode ........................................................................90

5.6.1 Sewing in Automatic mode.................................................................. 93

5.6.2 Canceling a program in Automatic mode ............................................ 94

5.7 Using Programming mode................................................................... 94

5.7.1 Managing programs ............................................................................96

5.7.2 Managing seams................................................................................. 96

5.7.3 Editing the segments of a seam..........................................................97

5.7.4 Managing segments ............................................................................98

5.7.5 Setting program parameters................................................................99

5.7.6 Setting the Seam Begin/Segment Begin parameters .................104

5.7.7 Setting the Segment parameters ...................................................... 105

5.7.8 Setting the Segment End/Seam End parameters..........................107

5.8 Importing/exporting programs ........................................................... 108

5.9 Performing a software update ...........................................................109

6 Maintenance.....................................................................................111

6.1 Maintenance intervals .......................................................................112

6.2 Cleaning ............................................................................................ 113

6.3 Lubricating......................................................................................... 114

6.3.1 Checking the lubrication of the machine head .................................. 116

6.3.2 Checking the hook lubrication ........................................................... 117

6.4 Servicing the pneumatic system........................................................ 120

6.4.1 Setting the operating pressure .......................................................... 120

6.4.2 Draining the water condensation.......................................................121

6.4.3 Cleaning the filter element.................................................................122

6.5 Parts list.............................................................................................123

7 Setup ................................................................................................125

7.1 Checking the scope of delivery ......................................................... 125

7.2 Removing the transport locks............................................................ 125

7.3 Assembling the reel stand ................................................................. 126

Table of Contents

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 3

7.4 Setting the working height ................................................................. 128

7.5 Setting the pedal ...............................................................................130

7.6 Inserting the machine head ............................................................... 132

7.7 Tilting and erecting the machine head .............................................. 134

7.8 Electrical connection ......................................................................... 136

7.9 Establishing equipotential bonding....................................................136

7.10 Pneumatic connection ....................................................................... 137

7.10.1 Assembling the compressed air maintenance unit............................ 137

7.10.2 Setting the operating pressure ..........................................................138

7.11 Lubricating.........................................................................................139

7.12 Performing a test run......................................................................... 141

8 Decommissioning ...........................................................................143

9 Disposal ........................................................................................... 145

10 Troubleshooting ..............................................................................147

10.1 Customer Service..............................................................................147

10.2 Messages of the software .................................................................147

10.3 Errors in sewing process ................................................................... 171

11 Technical data .................................................................................173

11.1 Data and characteristic values .......................................................... 173

11.2 Requirements for trouble-free operation ...........................................174

12 Appendix .......................................................................................... 175

12.1 Wiring diagram .................................................................................. 175

12.2 Tabletop drawing...............................................................................181

Table of Contents

4 Operating Instructions 550-12-33/34 - 00.0 - 05/2022

About these instructions

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 5

1 About these instructions

These instructions have been prepared with utmost care.

They contain information and notes intended to ensure long-term

and reliable operation.

Should you notice any discrepancies or if you have improvement

requests, then we would be glad to receive your feedback through

Customer Service (p. 147).

Consider the instructions part of the product and store them in a

place where they are readily available.

1.1 For whom are these instructions intended?

These instructions are intended for:

• Operators:

This group is familiar with the machine and has access to

the instructions. Specifically, chapter Operation (p. 19)

is important for the operators.

• Specialists:

This group has the appropriate technical training for

performing maintenance or repairing malfunctions.

Specifically, the chapter Setup (p. 125) is important for

specialists.

Service Instructions are supplied separately.

With regard to minimum qualification and other requirements to be

met by personnel, please also follow the chapter Safety (p. 9).

About these instructions

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 7

Information

Additional information, e.g. on alternative operating options.

Order

Specifies the work to be performed before or after a setting.

References



 Reference to another section in these instructions.

Safety Important warnings for the user of the machine are specifically

marked. Since safety is of particular importance, hazard symbols,

levels of danger and their signal words are described separately

in the chapter Safety (p. 9).

Location

information

If no other clear location information is used in a figure, indications

of right or left are always from the user's point of view.

1.3 Other documents

The machine includes components from other manufacturers.

Each manufacturer has performed a hazard assessment for these

purchased parts and confirmed their design compliance with

applicable European and national regulations. The proper use of

the built-in components is described in the corresponding manu-

facturer's instructions.

About these instructions

8 Operating Instructions 550-12-33/34 - 00.0 - 05/2022

1.4 Liability

All information and notes in these instructions have been compiled

in accordance with the latest technology and the applicable

standards and regulations.

Dürkopp Adler cannot be held liable for any damage resulting

from:

• Breakage and damage during transport

• Failure to observe these instructions

• Improper use

• Unauthorized modifications to the machine

• Use of untrained personnel

• Use of unapproved parts

Transport

Dürkopp Adler cannot be held liable for breakage and transport

damages. Inspect the delivery immediately upon receiving it.

Report any damage to the last transport manager. This also

applies if the packaging is not damaged.

Leave machines, equipment and packaging material in the con-

dition in which they were found when the damage was discovered.

This will ensure any claims against the transport company.

Report all other complaints to Dürkopp Adler immediately after

receiving the product.

Safety

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 9

2 Safety

This chapter contains basic information for your safety. Read the

instructions carefully before setting up or operating the machine.

Make sure to follow the information included in the safety instruc-

tions. Failure to do so can result in serious injury and property

damage.

2.1 Basic safety instructions

The machine may only be used as described in these instructions.

The instructions should be available at the machine's location at

all times.

Work on live components and equipment is prohibited. Exceptions

are defined in the DIN VDE 0105.

For the following work, switch off the machine at the main switch

or disconnect the power plug:

• Replacing the needle or other sewing tools

• Leaving the workstation

• Performing maintenance work and repairs

• Threading

Missing or faulty parts could impair safety and damage the

machine. Only use original parts from the manufacturer.

Transport Use a lifting carriage or forklift to transport the machine. Raise the

machine max. 20 mm and secure it to prevent it from slipping off.

Setup The connecting cable must have a power plug approved in the

relevant country. The power plug may only be assembled to the

power cable by qualified specialists.

Obligations

of the operator

Follow the country-specific safety and accident prevention regu-

lations and the legal regulations concerning industrial safety and

the protection of the environment.

Safety

10 Operating Instructions 550-12-33/34 - 00.0 - 05/2022

All the warnings and safety signs on the machine must always be

in legible condition. Do not remove!

Missing or damaged warnings and safety signs must be replaced

immediately.

Requirements

to be met by

the personnel

Only qualified specialists may:

• Setting up the machine

• Performing maintenance work and repairs

• Performing work on electrical equipment

Only authorized persons may work on the machine and must first

have understood these instructions.

Operation Check the machine during operating for any externally visible

damage. Stop working if you notice any changes to the machine.

Report any changes to your supervisor. Do not use a damaged

machine any further.

Safety

equipment

Safety equipment should not be removed or deactivated. If it is

essential to remove or deactivate safety equipment for a repair

operation, it must be assembled and put back into operation

immediately afterward.

Safety

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 11

2.2 Signal words and symbols used in warnings

Warnings in the text are distinguished by color bars. The color

scheme is based on the severity of the danger. Signal words

indicate the severity of the danger.

Signal words Signal words and the hazard they describe:

Symbols The following symbols indicate the type of danger to personnel:

Signal word Meaning

DANGER (with hazard symbol)

If ignored, fatal or serious injury will result

WARNING (with hazard symbol)

If ignored, fatal or serious injury can result

CAUTION (with hazard symbol)

If ignored, moderate or minor injury can result

CAUTION (with hazard symbol)

If ignored, environmental damage can result

NOTICE (without hazard symbol)

If ignored, property damage can result

Symbol Type of danger

General

Electric shock

Safety

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 13

This is what a warning looks like for a hazard that could

result in moderate or minor injury if the warning is ignored.

This is what a warning looks like for a hazard that could

result in property damage if ignored.

This is what a warning looks like for a hazard that could

result in environmental damage if ignored.

CAUTION

Type and source of danger!

Consequences of non-compliance.

Measures for avoiding the danger.

NOTICE

Type and source of danger!

Consequences of non-compliance.

Measures for avoiding the danger.

CAUTION

Type and source of danger!

Consequences of non-compliance.

Measures for avoiding the danger.

Safety

14 Operating Instructions 550-12-33/34 - 00.0 - 05/2022

Machine description

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 15

3 Machine description

3.1 Components of the machine

Fig. 1: Components of the machine

(1) - External sewing lamp

(2) - Tabletop

(3) - Knee button

(4) - Lower tape feeder

(5) - Pedal

(6) - Stand

(7) - Control

(8) - Main switch

(9) - Control panel Commander Pro

(10)- Oil-wick lubrication

(11) - Handwheel

(12) - Reel stand

①

②

③

④

⑤

⑥

⑦

⑧

⑨

⑩

⑪

⑫

Machine description

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 17

3.3 Declaration of Conformity

The machine complies with European regulations ensuring health,

safety, and environmental protection as specified in the declara-

tion of conformity or in the declaration of incorporation.

Machine description

18 Operating Instructions 550-12-33/34 - 00.0 - 05/2022

Operation

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 19

4 Operation

The operating sequence consists of several different steps.

Fault-free operation is necessary in order to achieve a good

sewing result.

4.1 Preparing the machine for operation

Complete the following steps in preparation of sewing before

starting to work:

• Inserting/changing the needle (p. 22)

• Threading the needle thread (p. 24)

• Threading the hook thread (p. 27).

• Setting the thread tension (p. 37)

• Threading the reinforcement tape (p. 31)

WARNING

Risk of injury from moving, cutting and sharp

parts!

Crushing, cutting and punctures are possible.

If possible, make preparations only when the

machine is switched off.

Operation

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 21

Switching on the machine

To switch on the machine:

1. Ensure that the needle is up and not plunged in the material

at the bottom.

Important

The needle must be at the top dead center, ensuring that

needle and hook tip cannot become damaged during

referencing.

2. Set the main switch (3) to position I.

POWER LED (2) illuminates, and the MESSAGE LED (1)

flashes briefly.

The splash screen appears on the display:

• On the left, the class

• On the right, the firmware

The machine performs a reference run and is ready for

sewing when the display shows the start screen.

The control remains in automatic mode only for a few

seconds before switching to manual mode.

Switching off the machine

To switch off the machine:

1. Ensure that the needle is up and not plunged in the material

at the bottom.

Important

The needle must be at the top dead center, ensuring that

needle and hook tip cannot become damaged the next time

the machine is switched on and completes a reference run.

2. Set the main switch (3) to position 0.

The control panel shuts down. When the POWER LED (2)

goes out, the machine and the control are disconnected

from the power supply.

Operation

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 23

To change the needle:

1. Turn handwheel until the needle (4) is at the top dead center.

2. Loosen the threaded pin (3) through the hole in the thread

guide (2).

This requires that the thread guide (2) be assembled

completely straight to the needle bar (1).

3. Pull the needle (4) down and out.

4. Insert the new needle (4) into the hole in the needle bar (1)

until it reaches the end stop.

Important

Align the needle (4) in such a way that the groove (5) is pointing

to the rear.

5. Tighten the threaded pin (3) through the hole in the thread

guide (2).

Order

Always adjust the clearance between the hook and the needle (4)

after changing to a different needle thickness (Service

Instructions).

Disturbance

An incorrect hook distance can cause the following disturbances:

• Changing to a thinner needle:

• Missing stitches

• Thread damage

• Changing to a thicker needle:

• Damage to the hook tip

• Damage to the needle

Operation

Operating Instructions 550-12-33/34 - 00.0 - 05/202224

4.4 Threading the needle thread

Fig. 4: Threading the needle thread (1)

To thread the needle thread:

1. Fit the thread reel on the left thread reel plate (1).

2. Feed the needle thread through the thread guides as shown

and guide it around the tensioner (2).

WARNING

Risk of injury from moving, cutting and sharp

parts!

Crushing, cutting and punctures are possible.

Only thread the needle thread with the machine

switched off.

(1) - Left thread reel plate

(2) - Tensioner

(3) - Thread guide

①

②

③

Operation

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 27

4.5 Threading the hook thread

Fig. 7: Threading the hook thread (1)

To thread the needle thread:

1. Fit the thread reel on the right thread reel plate (3).

WARNING

Risk of injury from moving, cutting and sharp

parts!

Crushing, cutting and punctures are possible.

Only thread the hook thread with the machine

switched off.

(1) - Tensioner

(2) - Thread guide

(3) - Right thread reel plate

③

①②

Operation

Operating Instructions 550-12-33/34 - 00.0 - 05/202228

2. Feed the needle thread through the thread guides as shown

and guide it around the tensioner (1).

Important

The unwinding bracket (2) must stand directly above the thread

reels.

Fig. 8: Threading the hook thread (2)

3. Feed the hook thread from the top through the thread guide (8).

4. Guide the hook thread counterclockwise around the

tensioner (7).

5. Guide the hook thread clockwise around the tensioner (6).

6. Insert the hook thread through the 4 thread guides (5).

7. Open the hook covers on the left and the right next to the

throat plate.

8. Open the thread channel (4).

9. Feed the hook thread through the thread channel (4).

(4) - Hook cover

(5) - Thread guide

(6) - Tensioner

(7) - Tensioner

(8) - Thread guide

⑧

⑦

⑥

⑤

④

Operation

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 31

4.6 Threading the reinforcement tape

The reinforcement tape is used to reinforce the seam and support

ruffling. The reinforcement tape can be fed in 2 ways:

• Tape feeder at the top (at the machine head)

• Tape feeder at the bottom (under the tabletop)

The machine is equipped with either type of tape feeder. If fed

from the top, the reinforcement tape is sewn on top of the material.

If fed from the bottom, the reinforcement tape is sewn under the

material.

4.6.1 Threading the reinforcement tape from the top

Fig. 11: Threading the reinforcement tape from the top (1)

To thread the reinforcement tape from the top:

1. Loosen the screw (2) and pull it off the bar (1) towards the left

together with the brake element (3).

2. Fit the tape roll onto the bar (1).

3. Slip the brake element (3) back onto the bar (1).

4. Tighten the screw (2).

฀ Now, the tape roll can no longer slip off the bar.

(1) - Bar

(2) - Screw

(3) - Brake element

(4) - Screw

①②③

④

Operation

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 33

8. Feed the reinforcement tape from top to bottom through the

tape guide (7).

9. Feed the reinforcement tape downwards from the top behind

the bracket (6).

10. Guide the reinforcement tape IN FRONT OF the thread

guide (5) from the top.

฀ DO NOT guide the reinforcement tape behind the thread

guide (5) to keep the reinforcement tape and the needle

thread from becoming entangled.

Fig. 13: Threading the reinforcement tape from the top (3)

11. Feed the reinforcement tape from top to bottom through the

tape guide (10).

฀ The reinforcement tape has been fully threaded from the

top.

12. Guide the reinforcement tape towards the rear in the same

way as the needle thread.

(10)- Tape guide

⑩

Operation

Operating Instructions 550-12-33/34 - 00.0 - 05/202236

Fig. 16: Threading the reinforcement tape from the bottom (3)

12. Feed the reinforcement tape, as shown, from the bottom

through the throat plate (10).

13. Guide the reinforcement tape towards the rear in the same

way as the needle thread.

14. Erect the machine head again (฀ p. 134).

Fig. 17: Threading the reinforcement tape from the bottom (4)

15. Loosen the lever (11) to set the rod of the bottom tape guide.

฀ The bottom feeder must not impair free movement during

sewing.

16. Lock the lever (11) back into position.

(10)- Throat plate

(11) - Lever

⑩

฀

Operation

Operating Instructions 550-12-33/34 - 00.0 - 05/2022 49

To remove the lock:

1. Press the pedal to position -1.

2. Release the pedal (position 0).

฀ The locking button (1) disengages, canceling the lock.

4.11 Setting the sewing foot stroke

The sewing foot stroke is adjustable over a range of 2-7 mm by

turning the adjusting wheel.

The increased sewing foot stroke can be switched on and off using

the left button (฀ p. 53).

Fig. 31: Setting the stroke height

To set the sewing foot stroke:

1. Set the sewing foot stroke:

• Increase the sewing foot stroke Turn the adjusting

wheel (1) counterclockwise

• Reduce the sewing foot stroke: Turn the adjusting

wheel (1) clockwise

฀ The marking (2) indicates the selected stroke height.

(1) - Adjusting wheel (2) - Marking

①

②

Produktspecifikationer

Varumärke:	Durkopp Adler
Kategori:	Symaskin
Modell:	34
Färg på produkten:	Rood
Vikt:	480 g
Bredd:	82 mm
Djup:	90 mm
Höjd:	121 mm
Sladdlängd:	1.2 m
Anslutningsteknik:	Bedraad
Typ av strömkälla:	USB
Genomsnittlig effekt:	1 W
Antal högtalare:	2
Volymkontroll:	Draaiknop
Gränssnitt:	USB/3.5 mm
Rekommenderad användning:	Universeel
Impedans:	- Ohm
Ljudutgångskanaler:	2.0 kanalen
Frekvensomfång:	130 - 20000 Hz
USB:	Ja
Typ av högtalare:	1-weg
Förstärkare:	Nee
Produktdesign:	kubus
Typ produkt:	Draadloze stereoluidspreker