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DADM-CK-65-2
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Assembly instructions (Original: de)
8059334
1604c
[8059336]
†‡
Indexing conversion kit
DADM-CK
Festo SE & Co. KG
Postfach
73726 Esslingen
Germany
+49 711 347-0
www.festo.com
1. Parts lists
1a. Parts list DADM-CK-65/-90
11768d_1
1 Spacing bolt
1)
2 Index plate
3 Stop bolt
1)
4 Screw
5 Special grease
LUB-E1
(free of silicone)
(2x)
(1x)
(1x)
(3x)
(1x)
1b. Parts list DADM-CK-140/-220
11768d_1
1 Spacing bolt
1)
2 Index plate
3 Stop bolt
1)
4 Screw
5 Special grease
LUB-E1
(free of silicone)
(2x)
(1x)
(1x)
(6x)
(1x)
1c. Not in scope of delivery
11768d_25
6 Rotary indexing
table DHTG
7 Rotating plate
8 Clamping ring
9 Screw
(1x)
(1x)
(1x)
(1x)
2. Intended use
Indexing conversion kit DADM-CK:
Conversion of the rotary indexing table 6 to a different spacing.
3. Safety instructions and notes on mounting
Switch off compressed air before mounting work.
Exhausting rotary indexing table 6.
Observe tightening torques ( Section 6).
Information copies
Applicable documents
www.festo.com/sp
Rotary indexing table DHTG operating instructions
Assembly instructions for energy throughfeed DHTG-P4
4. Preparations for mounting
Disassemble the energy throughfeed DHTG-P4 ( applicable documents).
Grease all movable parts of the indexing conversion kit using the
grease 5.
The rotary table 7 must be turning freely.
To unlock:
Pressurise port “A” with minimum 4 bar.
1)
With DADM-CK-65-2, DADM-CK-90-2, DADM-CK-140-3, DADM-CK-220-3 there are no spacing
bolts 1 included in the scope of delivery ( Section 7).
5. Mounting
5a. Disassembly of the rotary table 7
7
7
77
11768d_3
Mark the rotary table 7 and
the clamping ring 8 at the
notch (B) that corresponds
to the countersink of the
screw 9.
Untighten screw 9.
11768d_4
Turn open the clamping
ring 8 with the help of
2 cylindrical dowel
pins (C)
2).
.
Sizes for cylindrical dowel
pins (C):
DHTG-65: 2 x 2m6
DHTG-90 … -220: 2 x 3m6
Remove the caged ball
bearings (D).
11768d_5
Pull the rotary table 7
up and out with the help
of 2 screws (E)
3)
.
Thread for screws (E):
DHTG-65/-90: M4
DHTG-140: M6
DHTG-220: M8
Turn the rotating plate 7.
5b. Assemb
ly of the index plate 4
4
4
44.
11768d_6
Unscrew screws (F).
11768d_7
Tighten the screws (F) in the
threads (G).
Force away the index
plate (H) from the rotating
plate 7 by means of the
screws (F).
11768d_8
Position the index plate 2
on the rotating plate 7.
Fasten the index plate 2
with the screws 4.
11768d_9
Observe the index holes (I).
Turn the rotating plate 7.
5c. Assembly of the rotary table 7
7
7
77
11768d_14
Check: The index holes (I) are
located above the index
bolts (J).
Place the rotating plate 7
on the rotary indexing ta-
ble 6.
2)
The cylindrical dowel pins (C) are not included in the scope of delivery.
3)
The screws (E) are not included in the scope of delivery.
11768d_15
Place the ball bearing
cage (D) in the rotary index-
ing table 6.
Tighten the clamping ring 8
by means of the cylindrical
dowel pins (C).
Untighten and remove the
cylindrical dowel pins (C).
11768d_16
Check: The marks on the
rotating plate 7 and on the
clamping ring 8 match at
the notch (B).
Tighten screw 9.
5d. Assembly of
spa
cing bolt 1
1
1
11
11768d_17
Turn open the clamping
component (K) by 1 turn.
Unscrew the stop screw (L).
11768d_18
Unscrew flow control
valve (M).
Untighten screw (N).
Carefully remove the sub-
base (O). Make sure not to
lose the compression
spring (P) and the seals.
11768d_19
Unscrew screws (Q).
Carefully remove the stop
plate (R). Make sure not to
lose the seals.
11768d_20
Remove the split pins (S)
from the hole to their left.
11768d_21
Push the existing split
pins 1
1)
into the holes on
the left ( section 7).
With the split pins insert-
ed 1
1)
:
Position the compression
spring (P) in the hole of the
sub-base (O).
Without the split pins 1
1)
in-
serted:
Remove the compression
spring (P)
4)
.
Check: Correct fit of the seals.
Fasten the sub-base (O) us-
ing screws (N).
11768d_22
4)
Without the split pin 1 mounted, no counter pressure is acting on the compression
spring (P), which causes function failure of the rotary indexing table 6.
Screw in and tighten the
throttle valve (M).
11768d_23
Check: Correct fit of the seals.
Fasten the stop plate (R) us-
ing the screws (Q).
11768d_24
Screw in the existing stop
bolt 3 ( Section 7).
Check: The required cushion-
ing is achieved.
Tighten the clamping com-
ponent (K).
Pressurise the rotary indexing table 6.
The rotary table must not turn freely.
To lock:
Pressurise port “B” with minimum 4 bar.
If the rotary table 7 is still rotating freely:
Manually turn the rotary table 7 until the index bolts (I) engage.
6. Screw sizes and tightening torques M
A
5)
DADM-CK- 65 90 140 220
(K) Clamping
component
ß 2.5 4
[Nm]
0.8 2.5
(M) Flow
control valve
GRLA-M5-B GRLA-G1/8
[Nm]
1.5 5.5
(N) Screw M4x16 M6x16 M6x25
[Nm]
3 10
(Q) Screw M4x16 M5x16 M6x16 M6x20
[Nm]
1.5 3 6
4 Screw M4x8 M5x12 M5x16 M6x16
[Nm]
2 4 7
9 Screw M3x6
[Nm]
0.6
7. L
e
ngths of the split pins 1
1
1
11 and stop bolts 3
3
3
33
1)
DADM-CK- 65 90 140 220
Spacing Pin
2 1 [mm]
— — — —
3 [mm]
12 12 — —
3 1 [mm]
11.31 15.71 — —
3 [mm]
23.3 28 14 19
4 1 [mm]
16.96 23.56 12.57 25.13
3 [mm]
29 35.5 26.5 44.1
6 1 [mm]
22.62 31.42 25.13 50.27
3 [mm]
34.6 43.5 39 69.3
8 1 [mm]
25.45 35.34 31.42 62.83
3 [mm]
37.5 47.5 45.5 81.8
12 1 [mm]
28.27 39.27 37.7 75.4
3 [mm]
40.3 51.5 51.5 94.4
24 1 [mm]
31.1 43.2 43.98 87.97
3 [mm]
45 55.5 58 107
8. Prior to commissioning
Cushioning setting and commissioning ( applicable document).
5)
Tolerances for tightening torques M
A
without tolerance details
M
A
, 0.60 … 1.00 Nm: ± 30 %
M
A
, 1.0 Nm: ± 20 %
5
1
2
3
4
5
1
2
3
4
8
7
9
B
8
C
D
7
E
F
F
G
H
7
7
2
4
I
7
J
I
7
6
D
6
8
B
9
7
K
L
M
N
P
O
Q
R
S
1
1
6
P
O
1
N
M
R
Q
3
C
6
9
7
8
C
8
Produktspecifikationer
| Varumärke: | Festo |
| Kategori: | Inte kategoriserad |
| Modell: | DADM-CK-65-2 |
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