Generac QT02016JNSN Bruksanvisning (102 Sidor)

STATIONARY EMERGENCY GENERATOR

OWNER'S MANUAL

This manual should remain with the unit.

A new standard of reliability

Serial Number 1.6L

25/30 kW

Models

EPA Certified

Not intended for use in critical life support applications. 

ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!

— — CAUTION

Cover143 Rev. B 02/09 Part No. 0H0859

Catalog No. OMASPFY025-030S-01

n







1-1

n

Despite the safe design of this generator,

operating this equipment imprudently, neglect-

ing its maintenance or being careless can cause

possible injury or death. Permit only respon-

sible and capable persons to install, operate or

maintain this equipment.



Potentially lethal voltages are generated by

these machines. Ensure all steps are taken to

render the machine safe before attempting to

work on the generator.

n

Parts of the generator are rotating and/or hot

during operation. Exercise care near running

generators.

1-2

1-3

2-1



Any attempt to crank or start the engine before

it has been properly serviced with the recom-

mended oil may result in an engine failure.



Do not use any chromate base rust inhibitor

with ethylene glycol base anti-freeze or chro-

mium hydroxide (“green slime”) forms and will

cause overheating. Engines that have been

operated with a chromate base rust inhibitor

must be chemically cleaned before adding eth-

ylene glycol base anti-freeze. Using any high

silicate anti-freeze boosters or additives will

also cause overheating. The manufacturer also

recommends that any soluble oil inhibitor is

NOT used for this equipment.



Do not remove the radiator pressure cap while

the engine is hot or serious burns from boiling

liquid or steam could result.



Ethylene glycol base antifreeze is poisonous.

Do not use mouth to siphon coolant from the

radiator, recovery bottle or any container. Wash

hands thoroughly after handling. Never store

used antifreeze in an open container because

animals are attracted to the smell and taste of

antifreeze even though it is poisonous to them.

3-1

Equip007 Rev. D 07/11

4-1

5-1



Engine Parameters

Exhaust System

Combustion Air Requirements (Natural Gas)

Governor

Engine Lubrication System



Fuel Consumption - ft3/hr (Natural Gas/LPV)



Voltage Regulator

Power Adjustment for Ambient Conditions

Controller ................................................................ R-200A

6-1



DANGER



6-2

E1

S10

S12

S4

S5

S2

S8

S11

S6

S3

S9

S7 S1

E2

E3

L - N

L - L

E1

S1

S4

S7

S12 S11

S10

S8

S5

S2

E2

S9

S6

S3

E3 L - N

L - L

7-1

S6

E

3

S3

INTERNAL

CO

NNE

C

TI

O

N

S

L-

N

L

-

L

S4

E2

S2

S5

S1

E1

NE

U

TRA

L

E2

E1

E

7-2

INSTALLATION

Refer to the separate “Installation Guide” supplied with the unit.

For safety reasons, the manufacturer recommends that this equip-

ment be installed, serviced and repaired by a Service Dealer or

other competent, qualiﬁed electrician or installation technician who

is familiar with applicable codes, standards and regulations. The

operator also must comply with all such codes, standards and

regulations.

PREPARATION BEFORE START-UP

The instructions in this section assume that the Stationary

Emergency Generator has been properly installed, serviced, tested,

adjusted and otherwise prepared for use by a competent, qualiﬁed

installation contractor. Be sure to read the “Safety Rules”, as well

as all other safety information in this manual, before attempting to

operate this (and related) equipment.

Before starting the generator for the ﬁrst time, the installer

must complete the following procedures. For follow-up mainte-

nance information and/or service intervals, please refer to the

“Maintenance” section and the “Service Schedule”.

TRANSFER SWITCH

If this generator is used to supply power to any electrical system

normally powered by an electric utility, the National Electrical Code

requires that a transfer switch be installed. The transfer switch pre-

vents electrical backfeed between two diﬀerent electrical systems.

(For additional information, see the applicable transfer switch

manual for this unit.) The transfer switch, as well as the generator

and other electrical components, must be properly located and

mounted in strict compliance with applicable codes, standards

and regulations.

FUEL SYSTEM

Make sure the fuel supply system to the generator (a) delivers the

correct fuel at the correct pressure and (b) is properly purged and

leak tested according to code. No fuel leakage is permitted. See

“Speciﬁcations” for more information.

GENERATOR SET LUBRICATION

Check the engine crankcase oil level before operating and add

oil to the proper level – the dipstick “FULL” mark. Never operate

the engine with the oil level below the dipstick “ADD” mark. See

“Speciﬁcations” and “Engine Oil Recommendations”.

Check the oil level in the generator gearbox (if so equipped) prior to

initial use and at the intervals indicated by the “Service Schedule.”

The recommended oil is SAE 90 gear lubricant.

NOTE:

This engine is shipped from the manufacturer with “break-in”

oil. This oil should be changed after 30 hours of operation.

PRIOR TO INITIAL START-UP

n

Prior to initially starting the generator, it must

be properly prepared for use. Any attempt to

crank or start the engine before it has been

properly serviced with the recommended types

and quantities of engine ﬂuids (oil, coolant,

fuel, etc.) may result in an engine failure.

ENGINE COOLANT

Have the engine cooling system properly ﬁlled with the recom-

mended coolant mixture. Check the system for leaks and other

problems. See “Speciﬁcations” and “Coolant” sections.

BELT TENSION

Check-the engine-fan belt tension and condition prior to placing

the unit into service and at recommended intervals. Belt tension is

correct when a force of approximately 22 pounds (10 kg), applied

midway between pulleys, deﬂects the belt about 3/8- to 5/8-inch

(10 to 16 mm).

ELECTRICAL SYSTEM

Make sure the generator is properly connected to an approved

earth ground.

Make sure the generator battery is fully charged, properly installed

and interconnected, and ready for use.

NOTE:

Battery charger must be connected to 120 VAC, 15 amp circuit

to operate.

Check to ensure that there are no loose electrical connections.

Restrain any loose wires to keep them clear of any moving genera-

tor set components.

INITIAL INSPECTION FOR GENSET

STARTUP

Inspect for the following.

• Freight Damage.

• Manuals present.

• Fluid Levels (Oil, coolant, battery, Gear Drive).

• Correct fuel piping.

• Correct muﬄer installation for external applications (open units

only).

• Adequate air ﬂow, clearances and ventilation per installation

drawings and applicable codes.

• Correct AC and DC wire size, connections and grounding.

Control and communication wiring to/from the transfer switch

must be run in a separate conduit from the AC power leads.

• Battery charger connection to 120 VAC.

• Unit secured to pad.

8-1

Install002 Rev. G 06/10

Installation

START-UP CHECKLIST

n

Before working on the Stationary Emergency

Generator, ensure the following:

• The AUTO/OFF/MANUAL switch is in the OFF position.

• The 120VAC supply to the battery charger is switched OFF.

PREPARATION FOR START-UP

• Ensure that the 120VAC circuit breaker to the battery charger is

open.

• Remove the fuse from the the control panel. Open the front door

of the control box and remove the 15 Amp ATO fuse in the lower

left-hand corner of the control box.

• Connect the battery cables to the battery. Attach negative bat-

tery cable last.

• Close the 120VAC circuit breaker to the battery charger.

• Measure the voltage at the battery before and after the charger

is turned on.

• Verify all AC electrical connections are tight at the circuit breaker

and transfer switch.

• Visually inspect entire area looking for loose paper, plastic

wrappings, leaves, etc.

• Check all hoses clamps ﬁttings for leaks or damage.

• Check all electrical plugs throughout the generator. Ensure each

plug is seated correctly and fully inserted into its receptacle.

• Verify the AUTO/OFF/MANUAL switch is in OFF position.

• Open the valve to the engine fuel line.

• Bleed the fuel system of air. (necessary for long fuel lines).

• Open the generator main line circuit breaker.

• Connect a manometer to the gas line and record the static pres-

sure. It must be as listed in the Speciﬁcations.

• Insert the fuse into the control panel.

• Move the AUTO/OFF/MANUAL switch to the manual position.

The engine should now crank and start.

• Check voltage at the generator terminals.

• For 3-phase units, check phase rotation at the transfer switch

terminals. The generator phase rotation must match the utility

phase rotation.

• Check for coolant, fuel, oil, and exhaust leaks.

• Close the generators main line circuit breaker.

• Turn the generator set oﬀ.

• Connect the UTILITY supply to the transfer switch.

• Set the AUTO/OFF/MANUAL switch to AUTO.

• Disconnect utility power before the transfer switch.

Engine should start, transfer to load.

Run at least 15 minutes on generator power. Make certain all

3-phase loads are functioning correctly (correct phase rota-

tion).

• Reconnect Utility power

Transfer switch will transfer back to Utility and engine will

shut down within the given time parameters set up for the

speciﬁc transfer switch and controller.

• Install all covers, access plates and door panels.

• Put the Owners Manual in a safe and accessible place.

• Make certain the AUTO/OFF/MANUAL switch is in the AUTO

position.

8-2

Install002 Rev. G 06/10

Installation

n

The Maintenance Disconnect Switch and the

AUTO/OFF/MANUAL switches (if so equipped)

must be set properly, or the generator will

crank and start as soon as the utility power to

the transfer switch is turned off. Refer to appli-

cable control panel and transfer switch manuals

for more information.

n

Do not proceed until certain that utility source

voltage is available to the transfer switch and

the transfer switch main contacts are set to

UTILITY.



Do not attempt manual operation until all

power supplies to the transfer switch have been

positively turned off, or extremely dangerous -

possibly lethal - electrical shock will result.



Transfer switch enclosure doors should be kept

closed and locked. Only authorized personnel

should be allowed access to the transfer switch

interior. Extremely high and dangerous voltages

are present in the transfer switch.

nDo not crank the engine continuously for lon-

ger than 30 seconds, or the heat may

damage the starter motor.

9-1





n

10-1

OIL FILL CAP

OIL

DIPSTICK

n

10-2

OIL

FILTER

OIL

DIPSTICK

n

Air Cleaner

(Doors Removed for Clarity)

10-3



n



10-4

SERVICE SCHEDULE

The following is a recommended maintenance schedule for Stationary Emergency Generator sets. The established intervals in the schedule

are the recommended when the unit is used in an average service application. They will need to be decreased (performed more maximum

frequently) if the unit is used in a severe application. Use calendar time or accumulated run time, from the previous maintenance interval to

determine the next required maintenance interval.

Service Maintenance Interval Information:

The various service maintenance intervals are designated by interval numbers as follows:

1 An early inspection of the generator set to insure it is ready to operate when required and to identify any potential problem areas.

Performed monthly this requires approximately . per unit to complete.5 man-hours

This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting

automatically without warning:

To prevent injury, perform the following steps in the order indicated before starting any maintenance:

• Disable the generator set from starting and/or connecting to the load by setting the control panel AUTO/OFF/MANUAL switch to

the OFF position.

• Remove the 5 amp and 15 amp control panel fuses.

• Turn oﬀ the battery charger (turn OFF utility supply to ATS).

• Remove the negative battery cable.

The battery charger must be turned oﬀ BEFORE removing the battery cable to prevent an over current condition from burning out

sensitive control panel components and circuits.

Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.

2 A break-in service inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any

potential problem areas.

Performed ONLY ONCE following the ﬁrst three months, or 30 run time hours of operation after purchase of the unit and requires approxi-

mately 2.5 man-hours per unit to complete.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be

performed only by a Service Dealer.

3 An operational inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential

problem areas.

Performed semi-annually this requires approximately per unit to complete.1.5 man-hours

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be

performed only by a Service Dealer.

4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential

problem areas.

Performed annually this requires approximately per unit to complete.4.0 man-hours

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be

performed only by a Service Dealer.

11-1

SrvSchd002 Rev. F 06/10

Service Schedule

Maintenance Level 1 Level 2 Level 3 Level 4

Tasks Recom- Task Required Task Required Task Task

mended Comp. to be done Comp. to be done Comp. Required Comp.

to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date-

monthly Initials) Break-in Initials) annually Initials) Annually Initials)

10 Hrs. 30 Hrs. 50 Hrs. 100 Hrs.

1. Disable the unit from

operating per the ﬁrst page

warning.

2. Check the engine oil level.

Adjust as necessary.

3. Check the engine coolant

level. Adjust as necessary.

4. Check the engine coolant

thermal protection level.

Correct as necessary.

5. Check the natural gas

delivery system on gas

engine driven units.

Tighten connections as

necessary.

6. Check the air inlets and

outlets of the enclosure

and radiator for debris.

Clean as necessary.

7. Check the battery

electrolyte level if

accessible. Adjust as

necessary.

8. Check the battery posts,

cables, and charger for

loose connections,

corrosion, and proper

operation. Correct as

necessary.

9. Check the unit wiring for

loose connections,

corrosion, and damage.

Correct as necessary.

10. Check the engine

accessory drive belts for

wear, weather cracking,

and damage. Replace as

necessary.

11. Visually inspect the unit

looking for leaks, wear or

damage, loose connections

or components, and

corrosion. Correct as

necessary.

12. Test the engine and

transfer switch safety

devices. Correct and/or

adjust as necessary.

11-2

SrvSchd002 Rev. F 06/10

Service Schedule

Maintenance Level 1 Level 2 Level 3 Level 4

Tasks Recom- Task Required Task Required Task Task

mended Comp. to be done Comp. to be done Comp. Required Comp.

to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date-

monthly In itials) Break-in Initials) annually Initials) Annually Initials)

10 Hrs. 30 Hrs. 50 Hrs. 100 Hrs.

13. Initiate an automatic start

and transfer of the unit to

site load and exercise it for

at least 1 hour looking for

leaks, loose connections

or components, and

abnormal operating

conditions. Correct as

necessary.

14. Start and exercise the unit

at full rated load (use a

load bank if the site load is

not enough) for at least 2

hours looking for leaks,

loose connections or

components, and abnormal

operating conditions.

Correct as necessary.

15. Change the engine oil.

16. Replace the engine oil

ﬁlter(s).

17. Replace the engine air

ﬁlter(s).

18. Replace the engine fuel

ﬁlter(s) on diesel engine

driven units and re-prime

the fuel system.

19. Check the engine spark

plugs on gas engine driven

units. Clean and re-gap or

replace as necessary.

20. Perform a 5 minute no-load

operational run of the unit

looking for any post service

problems.

21. Return the unit to standby

setup for operation when

required.

11-3

SrvSchd002 Rev. F 06/10

Service Schedule

12-1

13-1

1

0G4827

1

ASSY RTR 104 KD1 HI EFF (18KW)

0G2927 1 RTR-102-20.0AD1 CPL (2006) (20KW)

0G2827 1 ASSY RTR 25KW 2P (2006) (25KW)

0G3451 1 ASSY RTR 30KW 2P 10"(2006)

2 0G0820A 1 HOUSING BLOWER LG PILOT

3 0G4452 1 BLOWER HOUSING SCREEN

4 020746 4 SCREW PPHM M5-0.8 X 8 ZINC

5 049226 4 WASHER LOCK M5

6 051713 4 WASHER FLAT M5

7 022129 4 WASHER LOCK M8-5/16

8 0G4825 1 ASSY STR 104-18AD1 HI EFF (18KW)

0G4826 1 ASSY STR 104 18GD1 HI EFF (18KW)

0G2926 1 STR-102-20.0AD1 CPL (2006) (20KW)

0G3682 1 STR-102-20.0GD1 CPL (2006) (20KW)

0G5584 1 STR-102-20.0JD1 CPL (2006) (20KW)

0G3685 1 STR-102-20.0KD1 CPL (2006) (20KW)

0G2826 1 ASSY STR 102 25AD1 (2006) (25KW)

0G3683 1 STR-102-25.0GD1 CPL (2006) (25KW)

0G6573 1 STR-102-25.0-JD1 CPL (2006) (25KW)

0G3686 1 STR-102-25.0KD1 CPL (2006) (25KW)

0G3684 1 STR-102-30.0GD2 CPL (30KW)

0G3687 1 STR-102-30.0KD2 CPL (30KW)

0G5909 1 ASSY STR 102 30AD2 10" (30KW)

0G6103 1 STR-102-30.0JD2

9 0A5382A 1 BEARING CARRIER REAR LG PILOT

10 075591 1 ASSY HOLDER BRUSH

11 051787 4 SCREW HHC M4-0.7 X 16 G8.8

12 0A5601A 1 COVER REAR BEARING

13 0G8827 4 STUD M8-1.25 475 LONG

0G8827A 4 STUD M8-1.25 418 LONG

14 0A9375 4 SCREW RHM #10-24 X 2

15 022152 4 WASHER LOCK #10

16 0G4196 1 FLYWHEEL & RINGGEAR ASSY 1.6L

17 042558 1 KEY SQ 3/8 X 1 STEEL

18 0J6102 4 SCREW HHFC M10-1.5 X 16 C10.9

19 0G0965B 1 PLATE FLEX 1.6L R12.7

20 053607 1 SCREW HHC M12-1.75 X 35 G8.8

21 051769 1 WASHER LOCK M12

22 023365 4 WASHER SHAKEPROOF INT #8

(1) 23 0F3353 6 SCREW HHC M10-1.0 X 20 G10.9

24 072578 1 SPACER ROTOR SHAFT

25 0G3787 6 WASHER .41 ID .94 OD .12 THK

26 0A8830 4 WASHER FLAT .34 ID X .75 OD

27 077043E 1 FLEX CONDUIT 1" BLACK (NOT SHOWN)

28 0G2070 1 PLATE SPACER 14GA 1.6L (TO BE USED WITH ENGINE PLATE P/N 0G0834.)

0G2070A 1 PLATE SPACER 16GA 1.6L (TO BE USED WITH ENGINE PLATE P/N 0G0834A.)

29 045771 4 NUT HEX M8-1.25 G8 CLEAR ZINC

30 0D8427 4 WASHER LOCK M10 RIBBED ZINC

(2)31 0J6853A 1 SUPPORT LH ALT COVER

(2)32 0J6853B 1 SUPPORT RH ALT COVER

(2)33 0J6853C 1 COVER REAR 10" ALT

(2)34 0C2454 6 SCREW HWHT M6-1 X 16 N WA Z/JS

(1) APPLY LOCTITE 242 BEFORE THREADING SCREW INTO CRANKSHAFT.

(2) ALTERNATE CONFIGURATION REQUIRES ALL NOTED PARTS.

1

N/A

UL BREAKER BQ2

A 0D5543 1 CB 0090A 2P 240V S BQ2 LL

0D5544 1 CB 0100A 2P 240V S BQ2 LL

0A2077 1 CB 0125A 2P 240V S BQ2 LL

B 0G4499 1 CB COVER 20-25K 1P (BQ2)

C 0G9708 2 SCREW PHTT M4-0.7 X 8 ZYC

D 0C2264 2 WASHER LOCK #8-M4

E 0E7890 1 BRKT CB MTG BACK

F 0G4497 1 CIRCUIT BREAKER SUPPORT (BQ)

G 052619 2 SCREW HHC M5-0.8 X 20 G8.8

H 023897 4 WASHER FLAT #10 ZINC

J 049226 2 WASHER LOCK M5

K 051716 2 NUT HEX M5-0.8 G8 CLEAR ZINC

L 0E3257 7 SCREW HWHTF M6-1.0 X 16

2 N/A N/A UL BREAKER BQ3

A 049135 1 CB 0070A 3P 240V S BQ3 LL

062812 1 CB 0080A 3P 240V S BQ3 LL

040532 1 CB 0100A 3P 240V S BQ3 LL

B 0G4500 1 CB COVER 20-25K 3P (BQ3)

C 0G9708 2 SCREW PHTT M4-0.7 X 8 ZYC

D 0C2264 2 WASHER LOCK #8-M4

E 0E6002 1 BRKT CB MTG BACK

F 0G4497 1 CIRCUIT BREAKER SUPPORT (BQ)

G 052619 3 SCREW HHC M5-0.8 X 20 G8.8

H 023897 6 WASHER FLAT #10 ZINC

J 049226 3 WASHER LOCK M5

K 051716 3 NUT HEX M5-0.8 G8 CLEAR ZINC

L 0E3257 7 SCREW HWHTF M6-1.0 X 16

3

0G7991

1

DECAL GTS CUSTOMER CONNECTION

4 048766 REF BLOCK TERM 20A 2 X 6 X 1100V

5 0A1354A 1 REGULATOR - DC ALT (1.6L ONLY)

6 0G3473 1 CONBOX TOP PANEL SUPPORT

7 0F6366A 1 XFMR 208 TO 16V 6VA (208V. ONLY)

0F6366B 1 XFMR 240 TO 16V 6VA (240 / 480V.)

8 0G3524 1 COVER BELL HOUSING CONBOX

9 046357 REF BLOCK TERM 20A 6 X 6 X 1100V

10 0G7992 1 DECAL RTS CUSTOMER CONNECTION

11 057073 1 JUNCTION BLOCK 3/8-16

12 057329 1 LUG SLDLSS 350-#6X13/32 AL/CU

13 0D4698 REF BLOCK TERM 20A 6 X 3 X 1100V

14 0G9337 1 DECAL CHARGER POWER 120VAC

15 025433 1 LUG SLDLSS #6-14 X 13/64 CU

16 0G3472 1 CONBOX BACK & SIDES 1.6L

17 0E3257 22 SCREW HWHTF M6-1.0 X 16

18 0C2212 8 SCREW PHTT M4-0.7 X 16 ZYC

19 022264 11 WASHER LOCK #8-M4

20 022241 1 NUT HEX 3/8-16 STEEL

21 022237 1 WASHER LOCK 3/8

22 0G9708 3 SCREW PHTT M4-0.7 X 8 ZYC

23 023762 1 WASHER SHAKEPROOF EXT #10 STL

24 0A9457 1 DECAL NEUTRAL

25 0G4577E REF ASSY R-200 3600 1.6L

0G4578E REF ASSY R-200 1800 1.6L

0H1433E REF ASSY R-200C 1800 RPM 2.4L

26 047411 1 SCREW HHC M6-1.0 X 16 G8.8

27 022097 1 WASHER LOCK M6-1/4

28 049813 1 NUT HEX M6 X 1.0 G8 YEL CHR

3

N/A

UL BREAKER ED

A 0D5548 1 CB 0030A 3P 480V S ED4 LL

0D5549 1 CB 0035A 3P 480V S ED4 LL

0D5551 1 CB 0045A 3P 480V S ED4 LL

0D5552 1 CB 0050A 3P 480V S ED4 LL

0D5556 1 CB 0090A 3P 480V S ED4 LL

0D5557 1 CB 0100A 3P 480V S ED4 LL

0D9693 1 CB 0125A 3P 480V S ED4 LL

B 0G4502 1 CB COVER 20-30K 3P (ED)

C 066715 4 SCREW RHM #8-32 X 4-1/2

D 038150 4 WASHER FLAT #8 ZINC

E 022264 4 WASHER LOCK #8-M4

F 022471 4 NUT HEX #8-32 STEEL

G 0A8278 3 SCREW SHC 1/4-28 X 3/4 G8.8 NZ

H 022097 3 WASHER LOCK M6-1/4

J 0D5621 3 WASHER-STEP 1/2ODX9/32ID BRASS

K 0G4498 1 CIRCUIT BREAKER SUPPORT (ED)

L 0E3257 7 SCREW HWHTF M6-1.0 X 16

4 N/A N/A UL BREAKER QN

A 0E7283 1 CB 0150A 2P 240V S QN2 LL

B 0G3474 1 CONBOX FRONT COVER 1.6L QN 2P

C 074908 2 SCREW HHTT M5-0.8 X 10 BP

D 0E3257 7 SCREW HWHTF M6-1.0 X 16

E 0E3664 1 BASE, QN CIRCUIT BREAKER

F 0G4112 1 BREAKER SUPPORT BRACKET 30KW

5

N/A

UL BREAKER

A 0G5249 1 CB 150A 2 POLE 240V 225AF

* W/CB 2 TERMINAL COVER CB

B 0G5735 1 CB COVER 30K G 225AF

C 053640 2 SCREW RHM #8-32 X 3-1/4

D 038150 2 WASHER FLAT #8 ZINC

E 022264 2 WASHER LOCK #8-M4

F 022471 2 NUT HEX #8-32 STEEL

G 0F8432A 1 INSULATOR CB 2P 225AF

H 0G5734 1 CIRCUIT BREAKER SPPRT G 225AF

J 0E3257 8 SCREW HWHTF M6-1.0 X 16

K 049897 4 SCREW SHC M8-1.25 X 20 G8

L 022129 4 WASHER LOCK M8-5/16

M 022145 6 WASHER FLAT 5/16-M8 ZINC

N 058306 2 SCREW SHC M8-1.25 X 25 G12.9

P 045771 2 NUT HEX M8-1.25 G8 CLEAR ZINC

Q 0F8451 2 LUG SLDLSS 300 MCM-6 AL/CU

R 0F8843 2 BUS BAR 200A LUG ADAPTOR

6 N/A N/A CC/FG CIRCUIT BREAKER

A 0H4745 1 CB 0100A 2P 240V E CC LL

0H4746 1 CB 0125A 2P 240V E CC LL

0H4747 1 CB 0150A 2P 240V E CC LL

0H4913 1 CB 0100 3P 240V E CC LL

0H4914 1 CB 0125 3P 240V E CC LL

0H5488 1 CB 0080 3P 480V E FG LL

0H5489 1 CB 0090 3P 480V E FG LL

B 0H4657 1 CB COVER 20-30K 1P (CC)

0H5392 1 CB COVER 3 POLE TYPE (CC & FG)

(2)C 053640 2 / 4 SCREW RHM #8-32 X 3-1/4 (CC ONLY)

0H5721 2 / 4 SCREW PPHM #8-32 X 1-3/4 ZINC (FG ONLY)

(2)D 038150 2 / 4 WASHER FLAT #8 ZINC

(2)E 022264 2 / 4 WASHER LOCK #8-M4

(2)F 022471 2 / 4 NUT HEX #8-32 STEEL

(2)G 091526 2 / 3 SCREW PPHM M5-0.8 X 12 ZNC

(2)H 023897 4 / 6 WASHER FLAT #10 ZINC

(2)J 049226 2 / 3 WASHER LOCK M5

K 0H4656 1 CIRCUIT BREAKER SUPPORT (CC)

0H5604 1 CIRCUIT BREAKER SUPPORT (FD)

L 0E3257 3 SCREW HWHTF M6-1.0 X 16

(2)M 051716 2 / 3 NUT HEX M5-0.8 G8 CLEAR ZINC

(1) N 0H4698 REF INSULATOR CB 2P E TYPE CC (CC ONLY)

0H4698A REF INSULATOR CB 3P E TYPE CC (CC ONLY)

0H4698A 1 INSULATOR CB 3P E TYPE CC (FG ONLY)

(1) SUPPLIED WITH BREAKER

(2) QTY. REQ. FOR 2-POLE BREAKERS / QTY. REQ. FOR 3-POLE BREAKERS.

COMPONENTS INCLUDED IN 0H4370E

1 0F1823B 1 ENCL HSB CONTROL PANEL

2 0F3078BST 03 1 COVER CONTROL PANEL R-200B

3 0F2606 1 HINGE CONTINUOUS H-PANEL

4 036261 7 RIVET POP .125 X .275 SS

5 0E7358 4 SCREW PPPH HI-LO #4-24 X 3/8

6 052777 1 WASHER FLAT M3

7 0G3958D 1 ASSY PCB R-200A CNTRL 3600

*8 0F1262 REF. HOLDER FUSE WICKMANN 178.6150

*9 0F1263 REF. ADPTR RH SIDE WICKMANN 178.6191

*10 0F1264 REF. ADPTR LH SIDE WICKMANN 178.6192

11 0G8023D 1 BATC 13.4VDC 2.5A W/8POS PLUG

12 0G2885 1 ASSY PCB HI-PWR VOLT AGE RGLTR

13 0E6875A 2 RELAY 12VDC C FORM W/DIODE

*14 055911 REF. BLOCK TERM 20A 12 X 6 X 1100V

15 0F5459 1 DECAL CPL CNT PNL FUSES

16 0G3648 1 M5X0.8 CAPTIVE PANEL KNLD HD

17 0F5462 1 DECAL CPL 3.9L TB1

18 0A5062J 4 SPACER 9.5H 3.2 ID

19 029673 1 DIO BRIDGE 25A 600V

20 0C1457A 1 HOUR METER 10- 80VDC

21 0F1958 1 PLATE HARNESS CLAMP

22 082573 1 SWITCH RKR DPST 125V SPD

23 0E4494 1 SWITCH RKR DPDT ON-OFF -ON

24 0G8997 1 DECAL CONTROL FLEX R-200B

25 0F6305 2 SEAL COVER 3.18X12.7X382

26 0F6305A 1 SEAL COVER 3.18X12.7X283

27 0F5886 2 SCREW HHPM M5-0.8 X 12

28 051713 9 WASHER FLAT M5

29 049226 9 WASHER LOCK M5

30 0F5752F 1 RES WW 15R 5% 25W QK CO NN

31 0F5884 2 SCREW PHTT M3.5-0.6 X 10

32 0F5896 2 SCREW PHTT M3.5-0.6 X 16

33 074076 2 SCREW PHM M3-0.5 X 10 BLACK

34 0C3990 2 SCREW PHTT M4-0.7 X 10 ZYC

35 080823 4 SCREW PPHM M5- 0.8 X 50 Z NC

36 051716 7 NUT HEX M5-0.8 G8 YEL CHR

37 043182 7 WASHER LOCK M3

38 051714 7 NUT HEX M3-0.5 G8 YEL CHR

39 0F3192 1 SUPPO RT ANGLE PCB

40 0E7403C 1 FUSE ATO TYPE 15 AMP ( BLUE)

41 0H4377 1 HARN CTRL PNL R-200A G1.6L G11 (NOT SHOWN)

COMPONENTS INSTALLED PER THIS DRAWING

A 056739 1 RELAY SOLENOID 12VDC PNL MNT

B 022287 2 SCREW HHC 1/4-20 X 3/4 G5

C 022473 4 WASHER FLAT 1/4-M6 Z INC

D 022097 2 WASHER LOCK M6-1/4

E 022127 2 NUT HEX 1/4-20 STEEL

F 0F6145 A/R SEAL WEATHER .45"DIA

G SEE CHART 1 DPE BREAKER

H 052777 2 WASHER FLAT M3

J 043182 2 WASHER LOCK M3

K 051714 2 NUT HEX M3-0.5 G8 YEL CHR

NOTE: ITEMS MARKED BY * ARE PART OF W IRE HARNESS.

1 0G3418 1 RADIATOR SUPPORT LH SIDE 1.6L

2 0G3421 1 VENTURI 1.6L

3 0G3419 1 RADIATOR SUPPORT RH SIDE 1.6L

4 0E9837B 1 RADIATOR 1.6L CHY

5 0G3553 1 FAN COOL 450MM DIA 7 BLADE

6 0E3257 2 SCREW HWHTF M6-1.0 X 16

7 0G4080 1 HOSE LOWER RADIATOR 1.6L

8 099502 6 CLAMP HOSE #24 B1.06-2.00

9 0G4070 1 HOSE REAR COOLANT 1.6L

10 0G4072 1 TUBE ENGINE COOLANT 1.6L

11 0G4071 1 HOSE UPPER RADIATOR 1.6L

12 046627 1 CAP RADIATOR

13 052250 2 TAPE FOAM 1 X 1 (24” LG)

14 022473 8 WASHER FLAT 1/4-M6 ZINC

15 022097 8 WASHER LOCK M6-1/4

16 0C8566 4 SCREW HHFC M6-1.0 X 20 G8.8

17 045771 4 NUT HEX M8-1.25 G8 CLEAR ZINC

18 0C2454A 28 SCREW THF M6-1 X 12 N WA Z/JS

19 042568 4 SCREW HHC M6-1.0 X 20 G8.8

20 0G3573 1 GUARD FAN LH C1

21 0G3574 1 GUARD FAN RH C1

23 0G3420 1 RADIATOR BLOCK-OFF

24 080713 1 BRACKET COOLANT TANK

25 076749 1 TANK COOLANT RECOVERY

26 048031C 2 CLAMP HOSE BAND 1/4

27 029032 1 HOSE 9/32 ID (43” LG)

28 0G4451 REF BRACKET STEPPER MOTOR COOLANT

29 055934N 2 CLAMP VINYL 1.31 X .281 Z

30 0F9504 1 GROMMET 5/8"X 1 1/8"X 5/16"

31 0G0568 1 ASSY FAN BEARING SUPPORT

32 0G3433 1 BRACKET FAN ALT ADAPTER 1.6L

33 0E2507 1 PROBE COOLANT LEVEL 3/8NPTF

0H1827 1 PROBE COOLANT LEVEL 3/8-18NPTF (USE WITH I/N 40, P/N 0H1851)

34 0A2628 1 PULLEY - FAN 95 DIA

35 029333A 10 TIE WRAP UL 7.4" X .19" BLK (NOT SHOWN)

(1) 36 042907 4 SCREW HHC M8-1.25 X 16 G8.8

37 027482 4 WASHER SHAKEPROOF EXT 5/16 STL

38 022129 4 WASHER LOCK M8-5/16

39 039253 4 SCREW HHC M8-1.25 X 20 G8.8

(2) 40 0H1851 1 ASSY PCB LCL SENSOR (USE WITH I/N 33, P/N 0H1827 ONLY)

(1) APPLY LOCTITE 242 TO I/N 36 BEFORE THREADING INTO I/N 31.

(2) USE WITH R-200 CONTROL PANEL ONLY.

EXPLODED VIEW: MOUNTING BASE 1.6L

DRAWING #: 0G3531

GROUP C

APPLICABLE TO:

REVISION: H-5975-B Page 2 of 2

DATE: 2/5/10

ITEM PART# QTY. DESCRIPTION

1 0G3343 1 MOUNTING BASE 1.6L 2007 C1

2 027482 1 WASHER SHAKEPROOF EXT 5/16 STL

3 070936 2 DAMPENER VIBRATION

4 070936C 2 VIB. ISO. 70-75 DURO

5 039253 12 SCREW HHC M8-1.25 X 20 G8.8

6 022145 16 WASHER FLAT 5/16 ZINC

7 022129 16 WASHER LOCK M8-5/16

8 045771 4 NUT HEX M8-1.25 G8 YEL CHR

9 071956 4 WASHER FLAT M8

10 051730 4 SCREW HHC M8-1.25 X 60 G8.8

11 021991 1 EARTH STRAP

13 026850 1 WASHER SHAKEPROOF EXT 1/4 STL

14 0G3461 2 ALTERNATOR SUPPORT BLOCK OFF

15 055414 1 LUG SLDLSS #2-#8 X 17/64 CU

16 047411 1 SCREW HHC M6-1.0 X 16 G8.8

17 022097 1 WASHER LOCK M6-1/4

18 022473 5 WASHER FLAT 1/4-M6 ZINC

19 025507 1 WASHER LOCK EXT 7/16 STL

1 0F3408C 1 BATTERY TRAY, C1 & C2

2 0F3411 1 STRAP BATTERY RETAINMENT

3 025507 1 WASHER SHAKEPROOF EXT 7/16 STL

4 059980 1 SCREW HHC M10-1.5 X 25 G10.9

5 046526 1 WASHER LOCK M10

6 077483 REF BATTERY 12VDC 75-AH 26

7 050331A REF BATTERY POST COVER RED +

8 050331 REF BATTERY POST COVER BLK -

9 038805J 1 CABLE BATTERY BLACK #1 X 30.00

10 038804M 1 CABLE BATTERY RED #1 X 21.00

11 045771 REF NUT HEX M8-1.25 G8 YEL CHR

12 022131 1 WASHER FLAT 3/8-M10 ZINC

13 027482 1 WASHER SHAKEPROOF EXT 5/16 STL

14 0F3976 1 BOOT CONTACTOR CABLES

15 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS

16 022145 REF WASHER FLAT 5/16-M8 ZINC

NOTE: WHEN INSTALLING BATTERY, TUCK BATTERY’S LIFTING STRAP ALONG

THE LEFT SIDE OF BATTERY ( SIDE OPPOSITE RADIATOR) BEFORE

CONNECTING THE BATTERY CABLES.

1 0H1734 REF ENGINE GENERAC 1.6L G11 CERT

2 0G0834 1 ENGINE PLATE 1.6L (TO BE USED WITH PLATE SPACER P/N 0G2070.)

0G0834A 1 ENGINE PLATE 1.6L 6MM (TO BE USED WITH PLATE SPACER P/N 0G2070A.)

3 0G0820 REF HOUSING BLOWER MACHINED 1.6L

4 0G7461 1 STARTER MOTOR 12V

5 0G0839 2 ENGINE MOUNTING FOOT STAMPING

6 0G0781 1 EXHAUST MANIFOLD 1.6L MACHINED

7 0G0722 1 INTAKE MANIFOLD MACHINED 1.6L

8 0G4059 1 SHIELD 1.6L EXHAUST HEAT

9 0G4604 1 DC ALTERNATOR ADAPTER MACHINED

10 0G3424 1 PULLEY CRANKSHAFT MACHINED (3600RPM)

0G4863 1 PULLEY CRANKSHAFT CASTING (1800RPM)

11 0G0786 1 WASHER PULLEY

12 0G4605 1 BRACKET TENSIONER DC ALT

13 0F9617A 1 SPACER ALTERNATOR

14 0A1354B 1 DC ALTERNATR HAN-KOK

15 0G0823 1 V-BELT 3/8 X 30.6 (3600RPM)

0G4949 1 V-BELT 3/8 X 31.6 (1800RPM)

16 0G3900 1 CAP, 1.5" HOLE SHALLOW

17 0D2244M 1 ASSY MAGPICKUP (3/8-24 MALE)

18 036710 2 PIN SPRING 1/4 X 3/4

19 0C5479 1 SCREW HHC M12-1.5 X 40 G10.9

20 059980 13 SCREW HHC M10-1.5 X 25 G10.9

21 046526 22 WASHER LOCK M10

22 022131 18 WASHER FLAT 3/8-M10 ZINC

23 0G3922 9 NUT HEX M10-1.5 CLASS 10 ZINC

24 0G0464 1 GASKET INTAKE MANIFOLD 1.6L

25 0G0465 1 GASKET EXHAUST MANIFOLD 1.6L

26 052858 14 NUT TOP LOCK FL M8-1.25

27 051735 1 SCREW HHC M10-1.5 X 70 G8.8

28 0G3920 4 SCREW HHC M10-1.5 X 110 G10.9

29 0A7387 4 SCREW HHC M10-1.5 X 40 G10.9

30 039414 1 SCREW HHC M8-1.25 X 35 G8.8

31 022129 4 WASHER LOCK M8-5/16

32 022145 3 WASHER FLAT 5/16-M8 ZINC

33 029333A 1 TIE WRAP UL 7.4" X .19" BLK

34 057821 3 SCREW HHC M8-1.25 X 40 G8.8

35 045771 3 NUT HEX M8-1.25 G8 CLEAR ZINC

36 022507 2 SCREW HHC 1/4-20 X 1/2 G5

37 022097 2 WASHER LOCK M6-1/4

38 022473 5 WASHER FLAT 1/4-M6 ZINC

39 090388 3 SCREW HHTT M6-1.0 X 12 ZINC

40 0A5768 5 WASHER FLAT M10 HEAVY DUTY

41 0A6751 1 SWITCH HI-TEMP 245 D X 3/8 NPT

42 035579 1 BSHG RDCR HEX 1/4 TO 1/8

43 0A8584 1 SWITCH OIL PRESSURE 10PSI 2POL

44 0C1852 1 ADAPTER DRAIN OIL

46 069860C 1 HOSE OIL DRAIN ASSY 21"

47 069811 1 CAP HEX 1/4 NPT BRASS

48 0G38580ST03 1 STRUT LH 1.6L ENG ADAPT PLATE

49 025065 1 NIPPLE PIPE 3/8 NPT X 1-1/2

50 027738A 1 PIPE TEE 3/8 NPT

51 0E3257 3 SCREW HWHTF M6-1.0 X 16

52 0A8830 29 WASHER FLAT .34 ID X .75 OD

53 0G4582 1 HARN ENG 1.6L R200 3600RPM G11 (NOT SHOWN) (3600RPM)

0G4581 1 HARN ENG 1.6L R200 1800RPM G11 (NOT SHOWN) (1800RPM)

54 0G02070100 1 OIL FILTER 1.6L

55 077043H 1 CONDUIT FLEX .25"ID (6” LG)

56 0G38620ST03 1 STRUT RH 1.6L ENG ADAPT PLATE

57 055596 1 BARBED STR 3/8 NPT X 3/8

58 0C7649 3 CLAMP HOSE .38-.87

59 0H2250 1 HOSE COOLANT 3/8 ID 20R3 (11” LG)

61 0G3433 REF BRACKET FAN ALT ADAPTER 1.6L

62 049541 1 SCREW HHC M10-1.5 X 35 G8.8

63 0G7311 REF DECAL EMISSION CTRL INFO 1.6L

1 098290 1 ASM MOTOR STEPPER

2 098941A 1 HOUSING GOVERNOR CONNECTOR

3 098958A REF CONNECTOR INTERFACE ASSEMBLY

4 098942A 1 COVER CONNECTOR HOUSING

5 098225 2 SCREW FHM #2 X 5/8 SELF TAP

6 043146 3 SCREW HHC M6-1.0 X 10 G8.8

7 022097 5 WASHER LOCK M6-1/4

8 084543A 1 SCREW PHM M3-0.5 X 12MM

9 098783 1 LEVER STEPPER MOTOR

10 037398 2 NUT LOCK HEX #10-32 NYL INS

11 0E1326 1 ASSY. CARBURETOR LINKAGE ROD

12 0G4451 1 BRACKET STEPPER MOTOR COOLANT

13 064526 1 SCREW TAP HWH #6-25 X 3/8 ZINC

14 029333A 10 TIE WRAP 7.4"X.19" BLK UL

15 022507 2 SCREW HHC 1/4-20 X 1/2 G5

16 0E1694 1 SPRING ANTI LASH

EXPLODED VIEW: FUEL SYSTEM NG/LPV

DRAWING #: 0G4970

GROUP E

APPLICABLE TO:

REVISION: H-5975-D Page 2 of 2

DATE: 2/5/10

ITEM PART# QTY. DESCRIPTION

1 026812 2 ELBOW 90D 3/4 NPT

2 075580 1 FLANGE FUEL INLET

3 0G1397A 1 FUEL REG. REWORK 1.6L 3600 '07 (3600RPM)

0G1397B 1 FUEL REG. REWORK 1.6L 1800 '07 (1800RPM)

4 039253 2 SCREW HHC M8-1.25 X 20 G8.8

5 022145 2 WASHER FLAT 5/16 ZINC

6 022129 4 WASHER LOCK M8-5/16

7 045771 2 NUT HEX M8-1.25 G8 YEL CHR

(1) 8 0F1570 1 BODY CARBURETOR ASSEMBLY

9 0A6344 1 BARBED EL 90 1/8 NPT X 3/8

10 047290 1 HOSE 3/8 ID SINGLE BRAID (16” LG)

11 025424 1 NIPPLE PIPE 3/4 NPT X 6

12 047290 1 HOSE 3/8 ID SINGLE BRAID (12” LG)

13 0A5547 1 COVER AIR CLEANER

14 0G3178 1 HOSE BREATHER 1.6L

15 0D1509 1 DECAL INLET PRESSUR

(1) 16 0E0591 1 ADAPTER CARB. TO AIR CLNR

17 059402 1 FILTER ELEMENT

18 037561 1 NUT WING 1/4-20 NYLK

19 0E1028F 1 ASSY CARBURETOR 1.6L 3600RPM

0E1028E 1 ASSY CARBURETOR 1.6L 1800RPM

20 059401 1 CARBURETOR GASKET

(1) 21 091526 4 SCREW PPHM M5-0.8 X 12 ZNC

(1) 22 049226 4 WASHER LOCK M5

23 026915 2 NIPPLE CLOSE 3/4 X 1.375

24 062522 1 STUD TH 1/4-20 X 3 G2 ZNC FULL

25 022127 1 NUT HEX 1/4-20 STEEL

(1) 26 0E1339 1 PIN SPRING 3/16 X 5/8

(3) 27 050279 1 DECAL FUEL INLET NG

050280 1 DECAL FUEL INLET LPG

28 030795 2 SCREW HHC 5/16-18 X 1 G5

29 0F6155 1 HARNESS FUEL JUMPER SINGLE REG

(1) 30 0E1104 1 GASKET AIR CLEANER ADAPTER

(1) 31 0E0668 1 O-RING 2-028 1.38 X 1.50 X .06

(1) 32 0E0590A 1 VENTURI 20MM (3600RPM)

0E0590 1 VENTURI 18MM (1800RPM)

(1) 33 0C5133 1 O-RING 29.82 X 2.62

(1) 34 0E0665 1 SCREW THROTTLE PIN STOP

(1) 35 0E1108 1 THROTTLE ARM REWORK

(1) 36 033138 1 SCREW HHM #10-32 X 5/8

(1) 37 022152 1 WASHER LOCK #10

(1) 38 0E0645 1 LEVER THROTTLE STOP

(1) 39 034339 1 BARBED EL 90 3/8 NPT X 5/8

40 059194 1 HOSE 5/8 ID LPG & NG (12” LG)

41 057823 2 CLAMP HOSE #10 .56 - 1.06

42 026073A 1 PLUG STD PIPE 1/4 STEEL SQ HD

43 048031L 4 CLAMP HOSE BAND 1.0"

44 048031J 4 CLAMP HOSE BAND .63

46 0G1985 1 HOSE BARB REDUCR TEE 3/4"-3/8"

47 0F3994 1 PCV VALVE 2.5L FORD

(1) 49 0E0568 1 SHAFT THROTTLE 1.5L

(1) 50 0E0527 1 THROTTLE VALVE PLATE 27MM

(1)(2) 51 025105 1 SCREW RHMS 6-32 X 1/4 ZINC

(1) 52 0E0991 1 SEAL SHAFT COVER

53 048031P 1 CLAMP HOSE BAND .88"

54 022097 1 WASHER LOCK M6-1/4

(1) INCLUDED IN ITEM 19 (CARBURETOR ASSY )

(2) APPLY LOCTITE TO I/N 51 BEFORE THREADING INTO I/N 49.

(3) FOR LP VAPOR APPLICATION SUBSTITUE LPG FUEL INLET DECAL P/N 050280 FOR NG FUEL INLET DECAL P/N 050279 (ITEM 27).

NOTES:

1. REGULATOR (I/N 3) AS SHOWN IN ILLUSTRATION IS SET UP FOR NATURAL GAS APPLICATION.

2. TO CONFIGURE REGULATOR FOR LP VAPOR, REFER TO THE “RECONFIGURING THE FUEL SYSTEM” SECTION OF THIS MANUAL.

EXPLODED VIEW: EV ENCLOSURE C1 CPL

DRAWING #: 0G3534

GROUP F

ITEM PART# QTY. DESCRIPTION

REVISION: J-1396-J Page 2 of 2

DATE: 2/3/12

(2) 1 0G33370AL0R 1 ROOF 1.6L C1

(2) 2 0J14640AL0R 1 REAR INTAKE WRAP C1

(1) 3 077992 10 NUT HEX LOCK M6-1.0 SS NY INS

(2) 4 0J14630AL0R 2 DOOR LEFT/RIGHT SIDE C1

6 0F4487A 1 ASSY ACCESS COVER

7 022127 1 NUT HEX 1/4-20 STEEL

8 022097 1 WASHER LOCK M6-1/4

9 022473 10 WASHER FLAT 1/4-M6 ZINC

(1)10 0C2454 8 SCREW THF M6-1 X 16 N WA Z/JS

11 0F5048D 2 VISE-ACTION LATCH, SLOTTED CIR

12 0F5049 2 TAB PULL

13 0F8869D 1 KEY VISE-ACTION LATCH,SLOT CIR

14 089961 1 FOAM STRIP 3/4"WIDE X 3/16"THK (294”LG)

15 078115 8 WASHER SELF LOCKING DOME

16 0H7518 2 INSULATION SIDE DOOR C1

17 0H7518A 1 INSULATION ROOF C1

(1)19 0E3257 6 SCREW HWHTF M6-1.0 X 16

20 0912970090 2 ASSY WIRE 14AWG GRN/YEL (32.25”LG)

21 0H7518B 1 INSULATION REAR C1

23 0C8566 10 SCREW HHFC M6-1.0 X 20 G8.8

24 0H0412 10 NUT SPRINGCLIP M6-1.0

25 022097 8 WASHER LOCK M6-1/4

(3) 26 0H7529 1 FOIL ALUMINUM WITH ADHESIVE

27 0H1208A 1 RF COVER PLATE-PLASTIC-BISQUE

0H1208B 1 RF COVER PLATE-PLASTIC-GREY

(2) 28 0G33350AL0R 1 FRONT DISCHARGE WRAP 1.6L C1

(1)29 0A1658 2 WASHER LOCK SPECIAL 1/4"

(1)ENCLOSURE NOTE: ALL PANELS THAT FASTEN TO THE ROOF MUST BE SECURED USING I/N 10 (THREAD FORMING FASTENER) AND I/N 3 (LOCK NUT) AND

TO INCLUDE AT LEAST ONE CONNECTION POINT USING I/N 19 (THREAD FORMING FASTENER) WITH I/N 3 (LOCK NUT) TO EACH PANEL. LOCK NUT IS TO BE

INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH EXTRUSION IN ENCLOSURE PANELS. ALL PANEL TO BASEFRAME

CONNECTIONS TO INCLUDE AT LEAST ONE CONNECTION POINT USING I/N 29 (WASHER SPECIAL).

(2) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.

• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL

AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

(3) USED ON 1.5L / 1.6L UNITS ONLY.1

1 0F7366 1 MUFFLER C1

2 0F7647 1 MUFFLER SADDLE

3 0F8095 1 PIPE EXHAUST OUTLET

4 0G3576 1 EXHAUST PIPE LOWER 1.6L

5 0E3257 4 SCREW HWHTF M6-1.0 X 16

6 0F7644 2 MUFFLER STRAP

7 0C6119 1 BOLT U 5/16-18 X 2-1/4

8 036434 3 BOLT U 5/16-18 X 2.09

9 036449 3 SADDLE 2 INCH

10 022129 6 WASHER LOCK M8-5/16

11 022259 6 NUT HEX 5/16-18 STEEL

12 038750 1 SCREW HHC M6-1.0 X 30 G8.8

13 0G3575 1 EXHAUST PIPE UPPER 1.6L SS

14 0F3794A 1 EXHAUST BLANKET 500MM LONG

15 022097 1 WASHER LOCK M6-1/4

16 049813 1 NUT HEX M6 X 1.0 G8 YEL CHR

17 022473 6 WASHER FLAT 1/4-M6 ZINC

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