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STATIONARY EMERGENCY GENERATOR

OWNER'S MANUAL

This manual should remain with the unit.

Serial Number Industrial QT

6.8L

100kW

Models

A new standard of reliability

Cover050 Rev. A 03/09 Part No. 0G1216

Standby Generator Sets

Table of Contents

SECTION PAGE

SAFETY RULES ................................................ 1-1

INTRODUCTION .....................................................1-3

Read this Manual Thoroughly ...................................1-3

Operation and Maintenance ......................................1-3

How to Obtain Service ..............................................1-3

IDENTIFICATION RECORD .....................................2-1

Data Label ................................................................2-1

EQUIPMENT DESCRIPTION ...................................3-1

Equipment Description ................................................3-1

Engine Oil Recommendations ......................................3-1

Coolant Recommendations...........................................3-1

ENGINE PROTECTIVE DEVICES ............................4-1

Coolant Temperature Sensing ...................................4-1

Low Coolant Level .....................................................4-1

Oil Pressure Sensing .................................................4-1

Overcrank Shutdown ................................................4-1

Overspeed Shutdown ................................................4-1

RPM Sensor Loss Shutdown .....................................4-1

DC Fuse ....................................................................4-1

FUEL SYSTEMS .....................................................5-1

Fuel Requirements ....................................................5-1

Natural Gas Fuel System ..........................................5-1

Propane Vapor Withdrawal Fuel System....................5-1

LP Fuel System .........................................................5-1

SPECIFICATIONS ...................................................6-1

Generator .................................................................6-1

Engine.......................................................................6-1

Cooling System .........................................................6-1

Fuel System ..............................................................6-1

Electrical System ......................................................6-1

5.4L & 6.8L Ignition Description .................................6-3

Ignition Power-up Input (“56 Line Input”) .................6-3

Ignition Enable (“14 Line Input”) ..............................6-3

Ignition Shutdown on Loss of Crank

or CAM Signals .........................................................6-3

Diagnostic Blink Patterns (Red LED Located

on the Ignition Control Board ...................................6-3

GENERAL INFORMATION .......................................7-1

Generator AC Lead Connections ..................................7-1

Alternator Power Winding Connections ........................7-1

Four-lead, Single-phase Stator ..................................7-1

3-phase Alternators ("Y" Configuration) ....................7-1

3-phase Alternators ("Delta" Configuration) ..............7-2

INSTALLATION .......................................................8-1

Installation ...................................................................8-1

Preparation Before Start-up .........................................8-1

Transfer Switch ........................................................8-1

Fuel System ..............................................................8-1

Generator Set Lubrication ........................................8-1

Prior to Initial Start-up .............................................8-1

Engine Coolant .........................................................8-1

Belt Tension ..............................................................8-1

Electrical System ......................................................8-1

Initial Inspection for QT Genset Start-up .....................8-1

Start-up Checklist ........................................................8-2

Preparation for Start-up............................................8-2

Start-up Inspection ...................................................8-2

OPERATION ...........................................................9-1

Generator Control and Operation ................................9-1

Operating Unit with Manual Transfer Switch ...............9-1

Engine Start-up and Transfer ...................................9-1

Retransfer and Shutdown .........................................9-1

Operating Unit with Automatic Transfer Switch ...........9-1

MAINTENANCE .....................................................10-1

Maintenance Performed by Authorized

Service Facilities .....................................................10-1

Every Three Months ...............................................10-1

Once Every Six Months ...........................................10-1

Once Annually .........................................................10-1

First 100 Operating Hours ......................................10-1

Every 500 Operating Hours ....................................10-1

Cooling System ..........................................................10-1

Checking Fluid Levels ................................................10-1

Check Engine Oil ....................................................10-1

Battery Fluid ...........................................................10-1

Engine Coolant .......................................................10-2

Maintenance Owner/Operator Can Perform ................10-2

Check Engine Oil Level ...........................................10-2

Check Battery .........................................................10-2

Exercise System ......................................................10-2

Inspect Cooling System ...........................................10-2

Check Engine Coolant Level....................................10-2

Perform Visual Inspection .......................................10-2

Inspect Exhaust System ..........................................10-2

Check Fan Belt ........................................................10-2

Inspect Engine Governor ........................................10-2

Changing Engine Oil ...............................................10-2

Changing the Engine Air Cleaner ............................10-3

Spark Plugs ............................................................10-3

Coolant Change .......................................................10-3

Miscellaneous Maintenance ........................................10-3

Cleaning the Generator ...........................................10-3

Battery ....................................................................10-4

Battery Maintenance ...............................................10-4

Battery Replacement ...............................................10-4

SERVICE SCHEDULE ...........................................11-1

30 kW - 150 kW Standby Gas Engine

Driven Generator Sets ............................................11-1

TROUBLESHOOTING ...........................................12-1

Troubleshooting Guide ...............................................12-1

NOTES

EXPLODED VIEWS & PARTS LISTS

WIRING DIAGRAMS & SCHEMATICS

WARRANTY

Content010 Rev. 0 04/06

1-1

INTRODUCTION

Thank you for purchasing this model of the Stationary

Emergency Generator set product line.

Every effort was expended to make sure that the

information and instructions in this manual were

both accurate and current at the time the manual was

written. However, the manufacturer reserves the right

to change, alter or otherwise improve this product(s)

at any time without prior notice.

READ THIS MANUAL THOROUGHLY 

If any portion of this manual is not understood, con-

tact the nearest Authorized Service Dealer for start-

ing, operating and servicing procedures.

Throughout this publication, and on tags and decals

affixed to the generator, DANGER, WARNING,

CAUTION and NOTE blocks are used to alert person-

nel to special instructions about a particular service

or operation that may be hazardous if performed

incorrectly or carelessly. Observe them carefully.

Their definitions are as follows:

DANGER

After this heading, read instructions that, if not

strictly complied with, will result in serious person-

al injury, including death, or property damage.

After this heading, read instructions that, if not

strictly complied with, may result in personal

injury or property damage.

After this heading, read instructions that, if not

strictly complied with, could result in damage to

equipment and/or property.

NOTE:

After this heading, read explanatory statements

that require special emphasis.

These safety warnings cannot eliminate the hazards

that they indicate. Common sense and strict compli-

ance with the special instructions while performing

the service are essential to preventing accidents.

Four commonly used safety symbols accompany the

DANGER, WARNING and CAUTION blocks. The type

of information each indicates is as follows:

 This symbol points out important safety infor-

mation that, if not followed, could endanger

personal safety and/or property of others.

 This symbol points out potential explosion

hazard.

 This symbol points out potential fire hazard.

 This symbol points out potential electrical shock

hazard.

The operator is responsible for proper and safe use

of the equipment. The manufacturer strongly recom-

mends that the operator read this Owner's Manual

and thoroughly understand all instructions before

using this equipment. The manufacturer also strong-

ly recommends instructing other users to properly

start and operate the unit. This prepares them if they

need to operate the equipment in an emergency.

OPERATION AND MAINTENANCE 

It is the operator's responsibility to perform all safety

checks, to make sure that all maintenance for safe

operation is performed promptly, and to have the

equipment checked periodically by an Authorized

Service Dealer. Normal maintenance service and

replacement of parts are the responsibility of the

owner/operator and, as such, are not considered

defects in materials or workmanship within the terms

of the warranty. Individual operating habits and usage

contribute to the need for maintenance service.

Proper maintenance and care of the generator ensure

a minimum number of problems and keep operating

expenses at a minimum. See an Authorized Service

Dealer for service aids and accessories.

Operating instructions presented in this manual

assume that the generator electric system has been

installed by an Authorized Service Dealer or other

competent, qualified contractor. Installation of this

equipment is not a “do-it-yourself” project.

HOW TO OBTAIN SERVICE 

When the generator requires servicing or repairs,

simply contact an Authorized Service Dealer for

assistance. Service technicians are factory-trained

and are capable of handling all service needs.

When contacting an Authorized Service Dealer or the

factory about parts and service, always supply the

complete model number of the unit as given on the

front cover of this manual or on the DATA LABEL

affixed to the unit.

AUTHORIZED SERVICE DEALER LOCATION

To locate the nearest AUTHORIZED

SERVICE DEALER, please call this number:

1-800-333-1322

or locate us on the web at:

www.generac.com

Stationary Emergency Generator

Important Safety Instructions

Safety 001 Rev. B 10/08

Produktspecifikationer

Varumärke:	Generac
Kategori:	Generatorn
Modell:	QT10068JNSNAR
Färg på produkten:	Zwart
Vikt:	3420 g
Bredd:	417.04 mm
Djup:	281.44 mm
Användarmanual:	Ja
Blåtand:	Ja
Skärm diagonal:	17.3 "
Upplösning:	3840 x 2160 Pixels
Pekskärm:	Nee
Original bildförhållande:	16:9
Processorfrekvens:	2.7 GHz
Processorfamilj:	Intel® Core™ i7
Processormodel:	i7-6820HQ
Antal processorkärnor:	4
Wi-Fi-standarder:	Wi-Fi 5 (802.11ac)
Bluetooth-version:	4.1
Vormfaktor:	Clamshell
Inkluderar operativsystem:	Windows 7 Professional
Ethernet LAN:	Ja
Integrerad minneskortläsare:	Ja
Kompatibla minneskort:	SD, SDHC, SDXC
Ljudsystem:	MaxxAudio
Processor litografi:	14 nm
fingeravtrycksläsare:	Ja
Inkluderar AC-adapter:	Ja
LED-bakgrundsbelysning:	Ja
Antal HDMI-portar:	1
Mikrofon, linjeingång:	Nee
DVI-port:	Nee
Antal Ethernet LAN (RJ-45)-portar:	1
Monteringsalternativ för kabellås:	Ja
Antal inbyggda högtalare:	2
Lösenordsskydd:	Ja
AC-adapter, ström:	240 W
Inkluderar nätsladd:	Ja
HD typ:	4K Ultra HD
Inbyggd mikrofon:	Ja
Internminne:	16 GB
Förvarings media:	SSD
Batteritid/batteritid:	- uur
Internminnestyp:	DDR4-SDRAM
Hållbarhetscertifikat:	ENERGY STAR
Ethernet LAN, dataöverföringshastigheter:	10,100,1000 Mbit/s
Intel® Wireless Display (Intel® WiDi):	Ja
Antal portar USB 3.2 Gen 1 (3.1 Gen 1) Typ A:	4
Processoruttag:	BGA 1440
Stepping:	R0
Systembuss:	8 GT/s
Processor antal trådar:	8
PCI Express-kortplatsversion:	3.0
Processorns driftlägen:	64-bit
Processorns cache:	8 MB
Tjunction:	100 °C
Busstyp:	DMI3
PCI Express-konfigurationer:	1x16, 2x8, 1x8+2x4
Thermal Design Power (TDP):	45 W
Kodnamnsprocessor:	Skylake
Maximalt antal PCI Express-linjer:	16
Typ av processorcache:	Smart Cache
ECC stöds av processor:	Nee
Processorfabrikant:	Intel
Konfigurerbar TDP-ned:	35 W
Operativsystems arkitektur:	64-bit
Maximalt internminne:	64 GB
Total lagringskapacitet:	256 GB
Inbyggd grafikadapter:	Ja
Separat grafikadapter:	Ja
Familjens inbyggda grafikadapter:	Intel® HD Graphics
Inbyggd grafikadaptermodell:	Intel® HD Graphics 530
Grundläggande frekvens inbyggd grafikadapter:	350 MHz
Inbyggd grafikadapter dynamisk frekvens (max):	1050 MHz
Inbyggt grafikkort-ID:	0x191B
Maximalt minne inbyggd grafikadapter:	1.7 GB
Inbyggd grafikadapter DirectX-version:	12.0
Inbyggd grafikadapter OpenGL version:	4.4
Fram kamera:	Ja
Numerisk knappsats:	Ja
Instruktionsuppsättningar som stöds:	SSE4.1, SSE4.2, AVX 2.0
Intel® My WiFi Technology (Intel® MWT):	Ja
Intel® Smart Response Technology:	Ja
Intel® Hyper Threading Technology (Intel® HT Technology):	Ja
Intel® Turbo Boost-teknik:	2.0
Intel® Quick Sync-videoteknik:	Ja
Intel® InTru™ 3D-teknik:	Ja
Intel® Clear Video HD-teknik (Intel® CVT HD):	Ja
Intel® Insider™:	Ja
Intel® Flex Memory Access:	Ja
Intel® AES nya instruktioner (Intel® AES-NI):	Ja
Förbättrad Intel SpeedStep-teknik:	Ja
Kör Disable Bit:	Ja
Idle stater:	Ja
Termisk övervakningsteknik:	Ja
CPU-konfiguration (max):	1
Intel® Enhanced Halt State:	Ja
Intel® Clear Video Technology för mobila internetenheter (Intel® CVT för MID):	Ja
Intel® VT-x med utökade sidtabeller (EPT):	Ja
Inbyggda alternativ tillgängliga:	Nee
Grafik & IMC litografi:	14 nm
Intel® Small Business Advantage (Intel® SBA):	Ja
Intel® Secure Key:	Ja
Intel® 64:	Ja
Intel® OS Guard:	Ja
Intel® Virtualization Technology for Directed I/O (VT-d):	Ja
Intel® Clear Video-teknik:	Ja
Intel® Software Guard Extensions (Intel® SGX):	Ja
Intel® Virtualization Technology (VT-x):	Ja
Processorpaketstorlek:	42 x 28 mm
Konfliktfri processor:	Ja
Intel® Identity Protection Technology (Intel® IPT):	Ja
Versie Intel® Identity Protection Technology:	1.00
Versie Intel® Secure Key Technology:	1.00
Versie Intel® Smart Response Technology:	1.00
ARK ID-processor:	88970
Intel® Trusted Execution Technology:	Ja
Intel® TSX:	Ja
Intel® Stable Image Platform Program (SIPP):	Ja
Versie Intel® Stable Image Platform Program (SIPP):	1.00
Intel® TSX-NI-version:	1.00
Intel® Anti-Theft Technology (Intel® AT):	Nee
Intel® Rapid Start-teknik:	Nee
Intel® Smart Connect-teknik:	Nee
Anslutning till basstation:	Nee
Kombinerad hörlurs/mikrofonport:	Ja
Maximal processorturbofrekvens:	3.6 GHz
Processorkod:	SR2FU
Diskret grafikadaptermodell:	NVIDIA® Quadro® M4000M
Antal installerade SSD:er:	1
SSD-kapacitet:	256 GB
USB Sleep-and-Charge:	Ja
USB Sleep-and-Charge-port:	1
Pekdon:	Touchpad
Windows-tangenter:	Ja
Märke av högtalare:	Waves
Klockhastighetsminne:	2133 MHz
Minneslayout:	1 x 16 GB
Minnesplatser:	4x SO-DIMM
Minnesformfaktor:	SO-DIMM
Tangentbord i full storlek:	Ja
Chipset moderkort:	Intel CM236
Specifik grafikminnestyp:	GDDR5
Grafikminne:	4 GB
Trusted Platform Module (TPM):	Ja
Antal Mini DisplayPort:	1
FSB-paritet:	Nee
Bussprocessor på framsidan:	- MHz
Intel® efterfrågebaserad växling:	Nee
Typ av laddningsport:	DC-in ingang
Typ CardBus PCMCIA-slot:	Nee
Processorserie:	Intel Core i7-6800 Mobile Series
ExpressCard-kortplats:	Nee
S/PDIF-utgång:	Nee
Höjd (fram):	28.5 mm
Höjd (bak):	34.49 mm
Intel® Dual Display Capable Technology:	Nee
Intel® FDI-teknik:	Nee
Intel® Rapid Storage Technology:	Nee
Intel® Fast Memory Access:	Nee
Intel® Small Business Advantage (SBA)-version:	1.00
Intel® segmenttaggning:	Zakelijk
Intel® High Definition Audio (Intel® HD Audio):	Nee
Främre kameraupplösning:	1280 x 720 Pixels
Maximalt internminne (64-bitars):	64 GB
Wifi:	Ja
Typ produkt:	Mobiel werkstation
Intel® Matrix Storage Technology (Intel® MST):	Nee
Intel® Active Management Technology (Intel® AMT):	Nee
Batteriteknik:	Lithium-Ion (Li-Ion)
WWAN:	Ja
Antal battericeller:	6
Processorgenerering:	Zesde generatie Intel® Core™ i7
Operativsystemets språk:	Meertalig
Batterijcapaciteit:	91 Wh