Generac QT15068GVNNA Bruksanvisning (146 Sidor)

STANDBY GENERATOR

OWNER'S MANUAL

This manual should remain with the unit.

A new standard of reliability

Serial Number Industrial QT

6.8L

150kW

Models

Cover073 Rev. 0 05/06 Part No. 0G2034

Standby Generator Sets

Table of Contents

SECTION PAGE

SAFETY RULES ................................................ 1-1

INTRODUCTION .....................................................1-3

Read this Manual Thoroughly ...................................1-3

Operation and Maintenance ......................................1-3

How to Obtain Service ..............................................1-3

IDENTIFICATION RECORD .....................................2-1

Data Label ................................................................2-1

EQUIPMENT DESCRIPTION ...................................3-1

Equipment Description ................................................3-1

Engine Oil Recommendations ......................................3-1

Coolant Recommendations...........................................3-1

ENGINE PROTECTIVE DEVICES ............................4-1

Coolant Temperature Sensing ...................................4-1

Low Coolant Level .....................................................4-1

Oil Pressure Sensing .................................................4-1

Overcrank Shutdown ................................................4-1

Overspeed Shutdown ................................................4-1

RPM Sensor Loss Shutdown .....................................4-1

DC Fuse ....................................................................4-1

FUEL SYSTEMS .....................................................5-1

Fuel Requirements ....................................................5-1

Natural Gas Fuel System ..........................................5-1

Propane Vapor Withdrawal Fuel System....................5-1

LP Fuel System .........................................................5-1

SPECIFICATIONS ...................................................6-1

Generator .................................................................6-1

Engine.......................................................................6-1

Cooling System .........................................................6-1

Fuel System ..............................................................6-1

Electrical System ......................................................6-1

5.4L & 6.8L Ignition Description .................................6-3

Ignition Power-up Input (“56 Line Input”) .................6-3

Ignition Enable (“14 Line Input”) ..............................6-3

Ignition Shutdown on Loss of Crank

or CAM Signals .........................................................6-3

Diagnostic Blink Patterns (Red LED Located

on the Ignition Control Board ...................................6-3

GENERAL INFORMATION .......................................7-1

Generator AC Lead Connections ..................................7-1

Alternator Power Winding Connections ........................7-1

Four-lead, Single-phase Stator ..................................7-1

3-phase Alternators ("Y" Configuration) ....................7-1

3-phase Alternators ("Delta" Configuration) ..............7-2

INSTALLATION .......................................................8-1

Installation ...................................................................8-1

Preparation Before Start-up .........................................8-1

Transfer Switch ........................................................8-1

Fuel System ..............................................................8-1

Generator Set Lubrication ........................................8-1

Prior to Initial Start-up .............................................8-1

Engine Coolant .........................................................8-1

Belt Tension ..............................................................8-1

Electrical System ......................................................8-1

Initial Inspection for QT Genset Start-up .....................8-1

Start-up Checklist ........................................................8-2

Preparation for Start-up............................................8-2

Start-up Inspection ...................................................8-2

OPERATION ...........................................................9-1

Generator Control and Operation ................................9-1

Operating Unit with Manual Transfer Switch ...............9-1

Engine Start-up and Transfer ...................................9-1

Retransfer and Shutdown .........................................9-1

Operating Unit with Automatic Transfer Switch ...........9-1

MAINTENANCE .....................................................10-1

Maintenance Performed by Authorized

Service Facilities .....................................................10-1

Every Three Months ...............................................10-1

Once Every Six Months ...........................................10-1

Once Annually .........................................................10-1

First 100 Operating Hours ......................................10-1

Every 500 Operating Hours ....................................10-1

Cooling System ..........................................................10-1

Checking Fluid Levels ................................................10-1

Check Engine Oil ....................................................10-1

Battery Fluid ...........................................................10-1

Engine Coolant .......................................................10-2

Maintenance Owner/Operator Can Perform ................10-2

Check Engine Oil Level ...........................................10-2

Check Battery .........................................................10-2

Exercise System ......................................................10-2

Inspect Cooling System ...........................................10-2

Check Engine Coolant Level....................................10-2

Perform Visual Inspection .......................................10-2

Inspect Exhaust System ..........................................10-2

Check Fan Belt ........................................................10-2

Inspect Engine Governor ........................................10-2

Changing Engine Oil ...............................................10-2

Changing the Engine Air Cleaner ............................10-3

Spark Plugs ............................................................10-3

Coolant Change .......................................................10-3

Miscellaneous Maintenance ........................................10-3

Cleaning the Generator ...........................................10-3

Battery ....................................................................10-4

Battery Maintenance ...............................................10-4

Battery Replacement ...............................................10-4

SERVICE SCHEDULE ...........................................11-1

30 kW - 150 kW Standby Gas Engine

Driven Generator Sets ............................................11-1

TROUBLESHOOTING ...........................................12-1

Troubleshooting Guide ...............................................12-1

NOTES

EXPLODED VIEWS & PARTS LISTS

WIRING DIAGRAMS & SCHEMATICS

WARRANTY

Content010 Rev. 0 04/06

1-1

INTRODUCTION

Thank you for purchasing this model of the Stationary Emergency

Generator set product line.

Every eﬀort was expended to make sure that the information and

instructions in this manual were both accurate and current at the

time the manual was written. However, the manufacturer reserves

the right to change, alter or otherwise improve this product(s) at

any time without prior notice.

READ THIS MANUAL THOROUGHLY

If any portion of this manual is not understood, contact the near-

est Authorized Service Dealer for starting, operating and servicing

procedures.

Throughout this publication, and on tags and decals aﬃxed to the

generator, DANGER, WARNING, CAUTION and NOTE blocks are

used to alert personnel to special instructions about a particular

service or operation that may be hazardous if performed incor-

rectly or carelessly. Observe them carefully. Their deﬁnitions are

as follows:

INDICATES A HAZARDOUS SITUATION OR

ACTION WHICH, IF NOT AVOIDED, WILL RESULT

IN DEATH OR SERIOUS INJURY.

Indicates a hazardous situation or action which,

if not avoided, could result in death or serious

injury.

Indicates a hazardous situation or action which,

if not avoided, could result in minor or moderate

injury.

NOTE:

Notes contain additional information important to a procedure

and will be found within the regular text body of this manual.

These safety warnings cannot eliminate the hazards that they

indicate. Common sense and strict compliance with the special

instructions while performing the action or service are essential to

preventing accidents.

Four commonly used safety symbols accompany the DANGER,

WARNING CAUTION and blocks. The type of information each

indicates is as follows:

n

This symbol points out important safety

information that, if not followed, could

endanger personal safety and/or property of

others.



This symbol points out potential explosion

hazard.



This symbol points out potential ﬁre hazard.



This symbol points out potential electrical

shock hazard.

The operator is responsible for proper and safe use of the equip-

ment. The manufacturer strongly recommends that the operator

read this Owner's Manual and thoroughly understand all instruc-

tions before using this equipment. The manufacturer also strongly

recommends instructing other users to properly start and operate

the unit. This prepares them if they need to operate the equipment

in an emergency.

OPERATION AND MAINTENANCE

It is the operator's responsibility to perform all safety checks, to

make sure that all maintenance for safe operation is performed

promptly, and to have the equipment checked periodically by

an Authorized Service Dealer. Normal maintenance service and

replacement of parts are the responsibility of the owner/operator

and, as such, are not considered defects in materials or workman-

ship within the terms of the warranty. Individual operating habits

and usage contribute to the need for maintenance service.

Proper maintenance and care of the generator ensure a minimum

number of problems and keep operating expenses at a minimum.

See an Authorized Service Dealer for service aids and accessories.

Operating instructions presented in this manual assume that the

generator electric system has been installed by an Authorized

Service Dealer or other competent, qualiﬁed contractor. Installation

of this equipment is not a “do-it-yourself” project.

HOW TO OBTAIN SERVICE

When the generator requires servicing or repairs, simply contact

an Authorized Service Dealer for assistance. Service technicians

are factory-trained and are capable of handling all service needs.

When contacting a dealer about parts and service, always supply

the complete Model Number, Serial Number and Type Code (where

applicable) from the DATA LABEL that is aﬃxed to the unit.

AUTHORIZED SERVICE DEALER LOCATION

To locate the nearest AUTHORIZED

SERVICE DEALER, please call this number:

1-800-333-1322

or locate us on the web at:

www.generac.com

Safety 001 Rev. d 06/10

Safety Rules

Study these SAFETY RULES carefully before installing, operating

or servicing this equipment. Become familiar with this Owner’s

Manual and with the unit. The generator can operate safely, eﬃ-

ciently and reliably only if it is properly installed, operated and

maintained. Many accidents are caused by failing to follow simple

and fundamental rules or precautions.

The manufacturer cannot anticipate every possible circumstance

that might involve a hazard. The warnings in this manual, and on

tags and decals aﬃxed to the unit are, therefore, not all inclusive.

If a procedure, work method or operating technique is used that

the manufacturer does not speciﬁcally recommend, ensure that it

is safe for others. Also make sure the procedure, work method or

operating technique utilized does not render the generator unsafe.

n

Despite the safe design of this generator,

operating this equipment imprudently,

neglecting its maintenance or being careless

can cause possible injury or death. Permit

only responsible and capable persons to

install, operate or maintain this equipment.



Potentially lethal voltages are generated by

these machines. Ensure all steps are taken to

render the machine safe before attempting to

work on the generator.

n

Parts of the generator are rotating and/or

hot during operation. Exercise care near run-

ning generators.

GENERAL HAZARDS

For safety reasons, the manufacturer recommends that this • equipment be installed, serviced and repaired by an Authorized

Service Dealer or other competent, qualified electrician or instal-

lation technician who is familiar with applicable codes, standards

and regulations. The operator also must comply with all such

codes, standards and regulations.

Installation, operation, servicing and repair of this (and related) • equipment must always comply with applicable codes, stan-

dards, laws and regulations. Adhere strictly to local, state and

national electrical and building codes. Comply with regulations

the Occupational Safety and Health Administration (OSHA) has

established. Also, ensure that the generator is installed, operat-

ed and serviced in accordance with the manufacturer’s instruc-

tions and recommendations. Following installation, do nothing

that might render the unit unsafe or in noncompliance with the

aforementioned codes, standards, laws and regulations.

The engine exhaust fumes contain carbon monoxide gas, which • can be DEADLY. This dangerous gas, if breathed in suﬃcient

concentrations, can cause unconsciousness or even death. For

that reason, adequate ventilation must be provided. This should

be considered prior to installing the generator. The unit should

be positioned to direct exhaust gasses safely away from any

building where people, animals, etc., will not be harmed. Any

exhaust stacks that ship loose with the unit must be installed

properly per the manufacturer's instruction, and in strict compli-

ance with applicable codes and standards.

Keep hands, feet, clothing, etc., away from drive belts, fans, • and other moving or hot parts. Never remove any drive belt or

fan guard while the unit is operating.

Adequate, unobstructed ﬂow of cooling and ventilating air is • critical in any room or building housing the generator to prevent

buildup of explosive gases and to ensure correct generator

operation. Do not alter the installation or permit even partial

blockage of ventilation provisions, as this can seriously aﬀect

safe operation of the generator.

Keep the area around the generator clean and uncluttered. • Remove any materials that could become hazardous.

When working on this equipment, remain alert at all times. • Never work on the equipment when physically or mentally

fatigued.

Inspect the generator regularly, and promptly repair or replace • all worn, damaged or defective parts using only factory-

approved parts.

Before performing any maintenance on the generator, discon-• nect its battery cables to prevent accidental start-up. Disconnect

the cable from the battery post indicated by a NEGATIVE, NEG

or (–) ﬁrst. Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping • on the unit can stress and break parts, and may result in dan-

gerous operating conditions from leaking exhaust gases, fuel

leakage, oil leakage, etc.

ELECTRICAL HAZARDS

All Stationary Emergency Generators covered by this manual • produce dangerous electrical voltages and can cause fatal

electrical shock. Utility power delivers extremely high and dan-

gerous voltages to the transfer switch as well as the generator.

Avoid contact with bare wires, terminals, connections, etc.,

on the generator as well as the transfer switch, if applicable.

Ensure all appropriate covers, guards and barriers are in place

before operating the generator. If work must be done around

an operating unit, stand on an insulated, dry surface to reduce

shock hazard.

Do not handle any kind of electrical device while stand-• ing in water, while barefoot, or while hands or feet are wet.

DANGEROUS ELECTRICAL SHOCK MAY RESULT.

n

Save These Instructions – The manufacturer suggests that these rules for safe operation be copied

and posted in potential hazard areas. Safety should be stressed to all operators, potential operators,

and service and repair technicians for this equipment.

1-2

Safety 001 Rev. d 06/10

Safety Rules

If personnel must stand on metal or concrete while installing, • operating, servicing, adjusting or repairing this equipment,

place insulative mats over a dry wooden platform. Work on the

equipment only while standing on such insulative mats.

The National Electrical Code (NEC) requires the frame and • external electrically conductive parts of the generator to be con-

nected to an approved earth ground. This grounding will help

prevent dangerous electrical shock that might be caused by a

ground fault condition in the generator or by static electricity.

Never disconnect the ground wire.

Wire gauge sizes of electrical wiring, cables and cord sets must • be adequate to handle the maximum electrical current (ampac-

ity) to which they will be subjected.

Before installing or servicing this (and related) equipment, make • sure that all power voltage supplies are positively turned oﬀ at

their source. Failure to do so will result in hazardous and pos-

sibly fatal electrical shock.

Connecting this unit to an electrical system normally supplied • by an electric utility shall be by means of a transfer switch so as

to isolate the generator electric system from the electric utility

distribution system when the generator is operating. Failure to

isolate the two electric system power sources from each other

by such means will result in damage to the generator and may

also result in injury or death to utility power workers due to

backfeed of electrical energy.

Stationary Emergency Generators installed with an automatic • transfer switch will crank and start automatically when normal

(utility) source voltage is removed or is below an acceptable

preset level. To prevent such automatic start-up and possible

injury to personnel, disable the generator’s automatic start cir-

cuit (battery cables, etc.) before working on or around the unit.

Then, place a “Do Not Operate” tag on the generator control

panel and on the transfer switch.

In case of accident caused by electric shock, immediately • shut down the source of electrical power. If this is not pos-

sible, attempt to free the victim from the live conductor. AVOID

DIRECT CONTACT WITH THE VICTIM. Use a nonconducting

implement, such as a dry rope or board, to free the victim from

the live conductor. If the victim is unconscious, apply ﬁrst aid

and get immediate medical help.

Never wear jewelry when working on this equipment. Jewelry • can conduct electricity resulting in electric shock, or may get

caught in moving components causing injury.

FIRE HAZARDS

Keep a ﬁre extinguisher near the generator at all times. Do NOT • use any carbon tetra-chloride type extinguisher. Its fumes are

toxic, and the liquid can deteriorate wiring insulation. Keep the

extinguisher properly charged and be familiar with its use. If

there are any questions pertaining to ﬁre extinguishers, consult

the local ﬁre department.

EXPLOSION HAZARDS

Properly ventilate any room or building housing the generator to • prevent build-up of explosive gas.

Do not smoke around the generator. Wipe up any fuel or oil • spills immediately. Ensure that no combustible materials are left

in the generator compartment, or on or near the generator, as

FIRE or EXPLOSION may result. Keep the area surrounding the

generator clean and free from debris.

These generators may operate using one of several types • of fuels. All fuel types are potentially FLAMMABLE and/or

EXPLOSIVE and should be handled with care. Comply with all

laws regulating the storage and handling of fuels. Inspect the

unit’s fuel system frequently and correct any leaks immediately.

Fuel supply lines must be properly installed, purged and leak

tested according to applicable fuel-gas codes before placing

this equipment into service.

Diesel fuels are highly FLAMMABLE. Gaseous ﬂuids such • as natural gas and liquid propane (LP) gas are extremely

EXPLOSIVE. Natural gas is lighter than air, and LP gas is heavier

than air; install leak detectors accordingly.

1-3

Safety 001 Rev. d 06/10

Safety Rules

CALIFORNIA PROPOSITION 65 WARNING

Engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects

and other reproductive harm.

CALIFORNIA PROPOSITION 65 WARNING

This product contains or emits chemicals known to the

State of California to cause cancer, birth defects and

other reproductive harm.

WAUKESHA, WI

RATED KW

RATED VOLTAGE

POWER FACTOR

ENGINE RPM

ALTERNATOR SUBTRANSIENT REACTANCE

ALTERNATOR TRANSIENT REACTANCE

CLASS

MODEL

MADE IN USA

PRODUCTION DATE

GENERAC POWER SYSTEMS, INC.

HERTZ

RATED KVA

GENERATOR SET DATA

RATED AMPS

ALT RPM

PHASE

SERIAL

ROTOR STATOR WINDING INSULATION AT 25 C AMBIENT°

2-1

n

3-1

4-1

FUEL SYSTEM

FUEL REQUIREMENTS

The Stationary Emergency Generator may be equipped with one of

the following fuel systems:

• Natural gas fuel system

• Propane vapor (PV) fuel system

• Liquid propane (LP) fuel system

Recommended fuels should have a Btu content of at least 1,000

Btu's per cubic foot for natural gas; or at least 2,520 Btu's per

cubic foot for LP gas. Ask the fuel supplier for the Btu content of

the fuel.

Required fuel pressure for natural gas is 11 inches to 14 inches

water column (0.4 to 0.5 psi); and for liquid propane, 11 inches

to 14 inches of water column (0.4 to 0.5 psi).

NOTE:

Any piping used to connect the generator to the fuel supply

should be of adequate size to ensure the fuel pressure NEVER

drops below 11 inches water column for natural gas or 11

inches water column for liquid propane for all load ranges. The

fuel supply piping shall be sized according to the installation

manual using the fuel consumption requirements identiﬁed in

the Speciﬁcations section of the Owner's Manual.

NOTE:

It is the responsibility of the installer to make sure that only

the correct recommended fuel is supplied to the generator fuel

system. Thereafter, the owner/operator must make certain that

only the proper fuel is supplied.

NATURAL GAS FUEL SYSTEM

Natural gas is supplied in its vapor state. In most cases, the gas

distribution company provides piping from the main gas distribu-

tion line to the standby generator site. The following information

applies to natural gas fuel systems.

• Gas pressure in a building is usually regulated by national, state

and local codes.

• To reduce gas pressure to a safe level before the gas enters a

building, a primary regulator is needed. The natural gas supplier

may or may not supply such a regulator.

• It is the responsibility of the gas supplier to make sure suﬃcient

gas pressure is available to operate the primary regulator.

• Gas pressure at the inlet to the fuel shutoﬀ solenoid should not

exceed approximately 14 inches water column (0.5 psi).

PROPANE VAPOR WITHDRAWAL FUEL SYSTEM

This type of system utilizes the vapors formed above the liquid

fuel in the supply tank. Approximately 10 to 20 percent of the tank

capacity is needed for fuel expansion from the liquid to the vapor

state. The vapor withdrawal system is generally best suited for

smaller engines that require less fuel. The installer should be aware

of the following:

• The natural gas and LP gas systems are similar. However, the

natural gas system delivers gas at a pressure of approximately

ﬁve inches water column to the carburetor.

• When ambient temperatures are low and engine fuel consump-

tion is high, the vapor withdrawal system may not function

eﬃciently.

• Ambient temperatures around the supply tank must be high

enough to sustain adequate vaporization, or the system will not

deliver the needed fuel volume.

• In addition to the cooling eﬀects of ambient air, the vaporization

process itself provides an additional cooling eﬀect.

LP FUEL SYSTEM

LP is supplied as a liquid in pressure tanks. It is usually made up

of propane, butane, or a mixture of the two gases. Propane tends

to vaporize readily even at temperatures as low as -20° F (-29° C).

However, butane reverts to its liquid state when temperatures drop

below 32° F (0° C).

LP in a liquid withdrawal system must be converted to its gaseous

state before it is introduced into the engine carburetor. A vaporizer-

converter is generally used to accomplish this. In such a converter,

heated engine coolant is ported through the converter to provide

the necessary heat for conversion of the fuel from a liquid to a

gaseous state.

5-1

FuelSys002 Rev. E 06/10

Fuel System

SPECIFICATIONS

GENERATOR

Type ............................................................................. Synchronous

Rotor Insulation ................................Class F or H (see Data Label)

Stator Insulation .................................................................. Class H

Total Harmonic Distortion ......................................................< 3.5%

Telephone Interference Factor (TIF) ..........................................< 50

Alternator Output Leads 1-phase ........................................... 4-wire

Alternator Output Leads 3-phase ........................................... 6-wire

Bearings .........................................................................Sealed Ball

Coupling .......................................................................Flexible Disc

Load Capacity (Standby Rating) ..........................................150kW*

* NOTE: Generator rating and performance in accordance with ISO8528-5, BS5514, SAE J1349,

ISO3046 and DIN 6271 Standards. KW rating is based on LPG fuel and may derate with natural

gas.

Excitation System ............................................................. Brushless

Generator Output Voltage/kW - 60 Hz kW Amp CB Size

120/240V, 1-phase, 1.0 pf 150 625 700

120/208V, 3-phase, 0.8 pf 150 520 600

120/240V, 3-phase, 0.8 pf 150 451 500

277/480V, 3-phase, 0.8 pf 150 226 250

600V, 3-phase, 0.8 pf 150 180 225

Generator Locked Rotor KVA Available @ Voltage Dip of 35%

Single-phase or 208 3-phase ........................................... 320 KVA

480V, 3-phase .................................................................. 350 KVA

ENGINE

Make ................................................................................... Generac

Model ......................................................................................V-type

Cylinders and Arrangement ..........................................................10

Displacement ....................................................................... 6.8 Liter

Bore ...................................................................................... 3.55 in.

Stroke ................................................................................... 4.17 in.

Compression Ratio ..................................................................9-to-1

Air Intake System ...............................................Naturally Aspirated

Valve Seats ....................................................................... Hardened

Lifter Type .......................................................................... Hydraulic

Engine Parameters

Rated Synchronous RPM ..............................................60 Hz, 3600

HP at rated kW ................................................................60 Hz, 254

Exhaust System

Exhaust Flow at Rated Output 60 Hz ................................ 1535 cfm

Exhaust Temperature at Rated Output ................................ 1100° F

Combustion Air Requirements (Natural Gas)

Flow at rated power, 60 Hz ................................................. 410 cfm

Governor

Type .................................................................................. Electronic

Frequency Regulation ...................................................Isochronous

Steady State Regulation ........................................................± 1/4%

Adjustments:

Speed ............................................................................ Selectable



Engine Lubrication System

Type of Oil Pump ...................................................................... Gear

Oil Filter .............................................................Full Flow, Cartridge

Crankcase Oil Capacity ....................................................5 U.S. qts.

COOLING SYSTEM

Type ....................................................................................... Closed

Water Pump .................................................................... Belt Driven

Fan Speed ................................................................................ 2200

Fan Diameter .....................................................................26 inches

Fan Mode ................................................................................ Puller

Air Flow (inlet air including alternator and

combustion air) .......................................................... 7800 ft3/min.

Coolant Capacity ........................................................ (4.5 U.S. gal.)

Heat Rejection to Coolant ..........................................568,000 Btu/h

Maximum Operating Air Temp. on Radiator ..............60° C (150° F)

Maximum Ambient Temperature ................................50° C (140° F)

FUEL SYSTEM

Type of Fuel .............................................. Propane or Natural Gas*

Carburetor ...................................................................... Down Draft

Secondary Fuel Regulator .................................................Standard

Fuel Shut-off Solenoid ........................................................Standard

Operating Fuel Pressure .................... 11 in. - 14 in. Water Column

Fuel Consumption - ft3/hr (Natural Gas/LPV)

Exercise 25% 50% 75% 100%

Cycle Load Load Load Load

155/63 556/224 1070/431 1491/600 2061/830

* Engine is not field convertible between natural gas and propane. Jet size and ignition timing are

factory set for the specific fuel.

ELECTRICAL SYSTEM

Battery Charge Alternator ............................................12V, 30 Amp

Static Battery Charger ..................................................12V, 10 Amp

Recommended Battery ................................................ 24F 525CCA

System Voltage .....................................................................12 Volts

Voltage Regulator

Type ................................................................................. Full Digital

Sensing ................................................................................ 3-phase

Regulation .............................................................................± 1/4%

Features ............................................ Built into H-100 Control Panel

V/F Adjustable, Adjustable

Voltage and Gain

Power Adjustment for Ambient Conditions

Temperature Deration

3% for every 10° C above °C ..................................................... 25

1.65% for every 10° above °F .................................................... 77

Altitude Deration

1% for every 100 m above m ................................................... 183

3% for every 1000 ft. above ft. ................................................. 600

Controller .............................................. H-panel



6-1

Standby Generator Sets

Specifications

GenSpec029 Rev. 0 05/06

6-2

Standby Generator Sets

Specifications

GenSpec029 Rev. 0 05/06

Figure 2 — AC Outlet for Block Heater and

Battery Charger (to be wired by installer)

CIRCUIT BREAKER WIRE AND CONDUIT SIZE

KW VOLTS CB AMPS LUG SIZE

100 240 1Ø 500 2 500-700 mcm

100 208 3Ø 400 #4 - 600 mcm

100 480 3Ø 175 #6 - 300 mcm

100 240 3Ø 400 #4 - 600 mcm

Figure 1 — Interconnections

5.4L & 6.8L IGNITION DESCRIPTION

This single-fire Ignition is intended to operate with

a 10-cylinder, 6.8L engine and an 8-cylinder, 5.4L

engine.

The 6.8L engine uses a 40-1 crank sensor, a mag-

pickup CAM sensor and individual coil-on-plug coils

for each spark-plug.

The 5.4L engine uses a 36-1 crank sensor, a mag-

pick-up CAM sensor and individual coil-on-plug coils

for each spark-plug.

With a single-fire ignition, each high-voltage coil out-

put is connected to one spark plug resulting in that

spark plug being fired only during the compression

cycle.

Engine Timing versus Engine Speed for the 6.8L

engine is:

RPM NG/LP Engine Timing (BTDC)

1800 rpm 22 degrees

3600 rpm 24 degrees

Engine Timing versus Engine Speed for the 5.4L

engine is:

RPM NG/LP Engine Timing (BTDC)

1800 rpm 26 degrees

3600 rpm 26 degrees

IGNITION POWER-UP INPUT ("56 LINE

INPUT")

When battery voltage is applied to this input the igni-

tion will power-up. For the ignition to power itself

down, battery voltage must be removed from this

input.

IGNITION ENABLE ("14 LINE INPUT")

This input must be connected to the +12V battery for

the ignition to turn-on the coils. If this input is con-

nected to battery ground the ignition will stop firing

the coils and will power down within approximately

2 seconds. In the event that an ignition fault has

occurred, however, the ignition will wait 60 seconds

before powering down. This allows time to view the

diagnostic LED located on the ignition board.



NOTE:

The ignition cover does not need to be removed to

see the LED.

IGNITION SHUTDOWN ON LOSS OF CRANK

OR CAM SIGNALS

The ignition will stop firing the coils immediately fol-

lowing the loss of the crank signal. The ignition will

stop firing the coils after approx. 3 seconds following

the loss of the cam signal.

DIAGNOSTIC BLINK PATTERNS (RED LED

LOCATED ON THE IGNITION CONTROL

BOARD)

During normal ignition operation the RED LED

flashes at a 0.5 sec ON and a 0.5 sec OFF rate. This

is considered one (1) blink.

LED Fault Code with Priority as shown:

1. No Crank Signal: LED blinks 2 times, is OFF for

3.0 seconds and then repeats

2. No CAM Signal: LED blinks 3 times, is OFF for

3.0 seconds and then repeats

Only one fault is displayed at a time. If multiple faults

exist then the highest priority fault must be resolved

prior to a lower priority fault being displayed. In the

event that an ignition fault has occurred the ignition

will wait 60 seconds before powering down.

NOTE:

The ignition cover does not need to be removed to

see the LED.



6-3

Standby Generator Sets

Specifications

GenSpec029 Rev. 0 05/06

E1

S10

S12

S4

S5

S2

S8

S11

S6

S3

S9

S7 S1

E2

E3

L - N

L - L

E1

S1

S4

S7

S12 S11

S10

S8

S5

S2

E2

S9

S6

S3

E3 L - N

L - L

7-1

S6

E

3

S3

INTERNAL

CO

NNE

C

TI

O

N

S

L-

N

L

-

L

S4

E2

S2

S5

S1

E1

NE

U

TRA

L

E2

E1

E

7-2

n

8-1

n

8-2

n

The Maintenance Disconnect Switch and the

AUTO/OFF/MANUAL switches (if so equipped)

must be set properly, or the generator will

crank and start as soon as the utility power to

the transfer switch is turned off. Refer to appli-

cable control panel and transfer switch manuals

for more information.

n

Do not proceed until certain that utility source

voltage is available to the transfer switch and

the transfer switch main contacts are set to

UTILITY.



Do not attempt manual operation until all

power supplies to the transfer switch have been

positively turned off, or extremely dangerous -

possibly lethal - electrical shock will result.



Transfer switch enclosure doors should be kept

closed and locked. Only authorized personnel

should be allowed access to the transfer switch

interior. Extremely high and dangerous voltages

are present in the transfer switch.

nDo not crank the engine continuously for lon-

ger than 30 seconds, or the heat may

damage the starter motor.

9-1





Oil Fill

Oil

Dipstic

k

Oil Filter

10-1

 n

n

10-2

n

Oil

Dipstick

Oil Filter

Air Filter

10-3



n



10-4

SERVICE SCHEDULE

22 KW - 150 KW GASEOUS STATIONARY EMERGENCY GENERATOR

The following is a recommended maintenance schedule for Gaseous Stationary Emergency Generator sets from 22kW to 150 kW in size. The

established intervals in the schedule are the maximum recommended when the unit is used in an average service application. They will need

to be decreased (performed more frequently) if the unit is used in a severe application. Use calendar time, from the previous maintenance

interval to determine the next required maintenance interval.

Service Maintenance Interval Information:

The various service maintenance intervals are designated by interval numbers as follows:

1 An early inspection of the generator set to insure it is ready to operate when required and to identify any potential problem areas.

This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting

automatically without warning:

To prevent injury, perform the following steps in the order indicated before starting any maintenance:

• Disable the generator set from starting and/or connecting to the load by setting the control panel Auto/Oﬀ/Manual switch to the

“OFF” position.

• Remove the 15 amp control panel fuse.

• Turn oﬀ the battery charger.*

• Remove the negative battery cable.

* The battery charger must be turned oﬀ BEFORE removing the battery cable to prevent an over current condition from burning out

sensitive control panel components and circuits.

Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal operation when required.

2 A wear-in service inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any

potential problem areas.

Performed ONLY ONCE following the ﬁrst three months or the ﬁrst 30 hours of operation after purchase of the unit.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be

performed only by a Service Dealer.

3 An operational inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential

problem areas.

Performed semi-annually or following each 50 hours of operation of the unit.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be

performed only by a Service Dealer.

4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required, and to identify any potential

problem areas.

Performed annually or following each 100 hours of operation of the unit.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be

performed only by a Service Dealer.

5 A comprehensive inspection of the generator set to insure it is properly serviced and ready to operate and carry the load when required,

and to identify any potential problem areas.

Performed annually or following each 250 hours of operation of the unit.

This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be

performed only by a Service Dealer.

11-1

SrvSchd001 Rev. G 06/10

Service Schedule

Maintenance Level 1 Level 2 Level 3 Level 4 Level 5

Tasks Recom- Task Required Task Required Task Task Required Task

mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.

to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-

monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)

10 hrs. 30 hrs. 50 hrs. 100 hrs. 250 hrs.

1. Disable the unit

from operating

per the first page

warning.

2. Check the engine

oil level. Adjust

as necessary.

3. Check the engine

coolant level.

Adjust as

necessary.

4. Check the engine

coolant thermal

protection level.

Correct as

necessary.

5. Check the natural

gas delivery

system for leaks

and correct

pressure on gas

engine driven

units. Tighten

connections as

necessary.

6. Check the air

inlets and outlets

of the enclosure

and radiator for

debris. Clean

as necessary.

7. Check the battery

electrolyte level

and specific

gravity if

accessible. Adjust

as necessary.

8. Check the battery

posts, cables,

and charger for

loose connections,

corrosion, and

proper operation.

Correct as

necessary.

9. Check the unit

wiring for loose

connections,

corrosion, and

damage. Correct

as necessary.

11-2

SrvSchd001 Rev. G 06/10

Service Schedule

Maintenance Level 1 Level 2 Level 3 Level 4 Level5

Tasks Recom- Task Required Task Required Task Task Required Task

mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.

to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-

monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)

10 hrs. 30 hrs. 50 hrs. 100 hrs. 250 hrs.

10. Check the engine

accessory drive

belts and fan

coupling device

if equipped for

correct tension,

wear, weather

cracking, and

damage. Replace

as necessary.

11. Check the engine

valve clearance/

lash. Adjust as

necessary.**

12. Visually inspect

the unit looking

for leaks, wear or

damage, loose

connections or

components, and

corrosion. Correct

as necessary.

13. Test the engine

and transfer

switch safety

devices. Correct

and/or adjust as

necessary.

14. Initiate an

automatic start

and transfer of

the unit to site

load and exercise

it for at least 1

hour looking for

leaks, loose

connections or

components, and

abnormal

operating

conditions.

Correct as

necessary.

15. Replace the

engine

accessory

drive belts.

16. Check gearbox

oil level (if

equipped).

17. Change gearbox

oil (if equipped).

** Not required for engines equipped with hydraulic lifters. See the "Speciﬁcation" section for lifter type.

11-3

SrvSchd001 Rev. G 06/10

Service Schedule

Maintenance Level 1 Level 2 Level 3 Level 4 Level5

Tasks Recom- Task Required Task Required Task Task Required Task

mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.

to be done (Date- 3 months/ (Date- Semi- (Date- to be done (Date- Bi- (Date-

monthly/ Initials) Break-in Initials) annually/ Initials) Annually/ Initials) annually/ Initials)

10 hrs. 30 hrs. 50 hrs. 100 hrs. 250 hrs.

18. Start and

exercise the unit

at full rated load

(use a load bank

if the site load is

not enough) for

at least 2 hours

looking for leaks,

loose

connections or

components, and

abnormal

operating

conditions.

Correct as

necessary.

19. Perform an

engine oil

analysis (send a

sample to a lab

for results).

Change the

engine oil and

ﬁlters if the

analysis results

indicate this is

required.

20. Change the

engine oil.

21. Replace the

engine oil filter(s).

22. Replace engine

spark plugs.

Clean and re-gap

or replace as

necessary.

23. Replace the

engine air

ﬁlter(s).

24. Perform a 5

minute no-load

operational run

of the unit

looking for any

post service

problems.

25. Return the unit

to standby setup

for operation

when required.

11-4

SrvSchd001 Rev. G 06/10

Service Schedule

12-1

1

0F9952

1

ASSY ROTOR 2390 80KB3 CPL

0F3417 1 ASSY ROTOR 390 2P 100K BRSHLS

0F2984 1 ASSY ROTOR 390 2P 150K BRSHLS

2 0F9949 1 ASSY STATOR 80KW 1PH 2P BRSHLS

0F3418 1 ASSY STATOR 390 2P 100K BRSHLS

0F2985 1 ASSY STATOR 390 2P 150K BRSHLS UL

0F9950 1 STATOR 2390 80 GB3 CPL

0F9951 1 STATOR 2390 80 KB3 CPL

0G6319 1 STR 2390 80 JB3 CPL

0F6183 1 ASSY STR 390 100KW 2P 3PH 208V

0F6187 1 ASSY STR 100KW 1PH 2P BRSHLS

0F6184 1 ASSY STR 390 150KW 2P 3PH 208V

0F6212 1 ASSY STR 150KW 1PH 2P BRSHLS

0G2023 1 ASSY STR 390 150KW 2P 3PH 240V

0F8757 1 STR-2390-150LB4 CPL

3 068405C 1 EXITER FIELD 2" LG SPD CONN

4 0F3013 1 ASSY EXCITER 2.0" STACK 2P

5 072878 1 KEY SQ 3/8 X 3-1/4 STEEL

6 0C9708 REF HYPOT TEST PROCEDURE (NOT SHOWN)

7 0F3726B 1 ASSY FLYWHEEL CPL

8 0F2689 1 RING PRESSURE 390 STATOR CAN

9 023454 1 KEY WOODRUFF #E

10 059980 4 SCREW HHC M10-1.5 X 25 C10.9

11 046526 4 WASHER LOCK M10

12 0A2601 1 SCREW HHC M16-2.0 X 45 G8.8

13 072879 1 SPACER .69 X 2.75 X .37 ST/ZNC

14 022473 8/12 WASHER FLAT 1/4-M6 ZINC

15 022097 4/6 WASHER LOCK M6-1/4

16

0C2454

11

SCREW THF M6

-

1 X 16 N WA Z/JS

17 092950 1 COLLAR SLIP FIT 390 MM

18 04576100CF 4 STUD M14-2.0 X 760 G5 ZINC

19 052646 4 WASHER FLAT M14

20 043123 4 WASHER LOCK M14

21 051779 4 NUT HEX M14-2.0 G8 YEL CHR

22 022392 2 PIN DOWEL 1/2 X 1-1/4

23 052259 2 WASHER FLAT M12

24 051769 3 WASHER LOCK M12

25 0E7230 3 SCREW HHC M12-1.75 X 80 G10.9

26 0F3033 1 SHIELD ALT EXCITER 390

0F9492 1 SHIELD ALT EXCITER 5.4/6.8 (1 PHASE)

27 0F2722 1 COVER EXCITER SHIELD

28 077043F 1 CONDUIT FLEX 1.25” ID

29 020151 1 CLAMP VINYL .312 X .203 Z

30 023365 3 WASHER SHAKEPROOF INT #8

31 033133 1 SCREW HHM #8-32 X 3/8

32 033143 2 SCREW HHM #8-32 X 7/8

33 086032 2 LUG RT-ANG #10/10-12

34 090063 1 BRIDGE SUPPORT DIODE 15"

35 090064 1 CAP END ROTOR 390MM

36 090152 1 ASSY BRIDGE RECTIFIER

37 022661L 1 SLEEVING UL #0 .330 ID (3” LG)

38 028739A 2 TIE WRAP UL 3.9" X .10" BLK

39 085662D 1 TIE WRAP UL 17.7 X .35 BLK HT

40 068113 1 REAR BEARING CARRIER

41 068406 1 SCREW HHC M12-1.75 X 60 G10.9

42 0F7272 6 SCREW 1/4-20 X 5/8" TAPTITE SS

43 023484N 1 BUSHING SNAP SB-2.5-31

023484N 2 BUSHING SNAP SB-2.5-31 (FOR 5.4/6.8 1 PHASE)

44 0F6819 1 MOUNT CT'S 5.4L 100KW

45 REF. 2/3 TRANSFORMER

46 0C2428 2 SCREW PHTT #6-32 X 1/2 ZYC

47 022155 2 WASHER LOCK #6

48 042568 4/6 SCREW HHC M6-1.0 X 20 G8.8

49 049813 4/6 NUT HEX M6 X 1.0 G8 YEL CHR

50 * 052624 1 BEARING BALL 6212 SEALED

51 0F7030 1 SHROUD UPPER ALTERNATOR EXCITR

52 0F7047 1 SHROUD CENTER ALTERNATR EXCITR

53 0F7029 1 SHROUD LOWER ALTERNATOR EXCITR

60 0F3834 1 ASSY SCROLL 390 X 60MM CPL

KIT PARTS I/N’S: 61 THRU 69

61 0F3846B 2 SHROUD ALT SHEET METAL CPL 2P

62 0F3892 2 SCREEN, 390 SAE ALT 60MM WIDE

63 0A2496A 2 BRACKET SAE SCROLL TENSIONER

64 056326 8.4 FT. VINYL TRIM 1/8” GAP

65 022097 6 WASHER, SPLIT 1/4”-M6

66 022473 6 WASHER FLAT 1/4 ZINC

67 045757 2 SCREW HHC M6-1.0 x 25 LONG

68 047411 4 SCREW HHC M6-1.0 X 16 G8.8

69 0A2110 12 SCREW SWAGE 1/4-20 X 1/2 Z/YC

* ROTOR REPLACEMENT PARTS.

** 1 PHASE UNITS REQUIRE SEPERATION OF LEADS.

QTY. REQ: 1 PHASE / 3 PHASE

1 047411 2 SCREW HHC M6-1.0 X 16 G8.8

2 022097 4 WASHER LOCK M6-1/4

3 022473 4 WASHER FLAT 1/4 ZINC

4 084918G 1 HEATER ENG 1500W 120V

5 0G0015 4 CLAMP HOSE 7/8” OD DOUBLE WIRE

6 042568 2 SCREW HHC M6-1.0 X 20 G8.8

7 055934D 1 CLAMP VINYL 1.06 X .406 Z

8 084427 1 BRACKET HEATER

9 035467 1 NIPPLE CLOSE 3/8NPT X 1 VIBRA

10 049813 2 NUT HEX M6-1.0 G8 YEL CHR

11 050967 1 HOSE COOL 5/8 ID 20R3 (33”LG)

12 022129 1 WASHER LOCK M8-5/16

13 042907 1 SCREW HHC M8-1.25 X 16 G8.8

14 0C4905 2 BARBED EL 45 3/8NPT X 5/8OD

0C4905 1 BARBED EL 45 3/8NPT X 5/8OD (150KW ONLY)

15 0A6283 1 HOSE PREFORMED BLOCK HEATER

16 025066 1 COUPLING FULL 3/8-18

17 059057 1 HOSE 3/4 ID SAE-30R2 (8”LG) (150KW ONLY)

18 057823 2 CLAMP HOSE #10 .56-1.06 (150KW ONLY)

19 0G8847 1 BARB Y UNIVERSAL 5/8-3/4 HOSE (150KW ONLY)

20 050967 1 HOSE COOL 5/8 ID 20R3 (24”LG) (150KW ONLY)

21 0F4355 REF. ADAPTER 1/2”NPT X 3/8”NPT (150KW ONLY)

22 0G0153 REF. BARBED EL 90 1/2NPT X 3/4 HOSE (150KW ONLY)

23 057823 REF. CLAMP HOSE #10 .56-1.06 (150KW ONLY)

24 0G0866 REF. HOSE OIL COOLER PREFORMED 3/4 (150KW ONLY) (SEE SPECIAL NOTE)

1

0F2885

1

PANEL CB CONN BOX

2 0F2883 1 STAND RH CONTROL

3 0F3685 1 STAND LH CONTROL C5 GRBX

4 023484N 1 BUSHING SNAP SB-2.5-31

023484N 2 BUSHING SNAP SB-2.5-31 (FOR 5.4L 1000KW 1PHASE)

5 086961 1 INTERFACE 1PH 240V

067617030A - INTERFACE 3PHS 416/480V

067617030B - INTERFACE 3PHS 208/240V

072158 - ASSY INTFC 3PH 600V

6 043180 4 WASHER FLAT M4

7 022264 6 WASHER LOCK #8-M4

8 0C3990 6 SCREW PHTT M4-0.7 X 10 ZYC

9 * 057701 REF. BLOCK TERM 20A 8 X 6 X 1100V

10 022155 2 WASHER LOCK #6

11 0C2428 2 SCREW PHTT #6-32 X 1/2 ZYC

12 0F3618 1 DECAL CPL CUST CONN H CTRL

13 0A9457 1 DECAL NEUTRAL

14 057073 2 JUNCTION BLOCK 3/8-16

15 ** 0D5466 REF. BUS BAR NEUTRAL BLOCK 390

16 ** 0A7822 REF. LUG SLDLSS 600/250-1/0 X 1/4-28

17 022237 4 WASHER LOCK 3/8

18 022241 4 NUT HEX 3/8-16 STEEL

19 049226 6 WASHER LOCK M5

20 0C2266 6 SCREW PHTT M5-0.8 X 16 ZYC

21 0C2454 10 SCREW THF M6-1 X 16 N WA Z/JS

22 042568 4 SCREW HHC M6-1.0 X 20 G8.8

23 022473 12 WASHER FLAT 1/4-M6 ZINC

24 022097 8 WASHER LOCK M6-1/4

25 049813 4 NUT HEX M6 X 1.0 G8 YEL CHR

26 0E9764 6” RAIL SNAPTRACK PCB HOLDER BULK

27 0G6962B 1 ASSY RELAY PCB 12VDC

28 025433 1 LUG SLDLSS #6-14 X 13/64 CU

29 024469 1 SCREW HHTT #10-32 X 3/8 CZ

30 067210A 1 DECAL GROUND LUG

31 0D6029 4 SCREW HHTT M6-1.0 X 16 ZYC

32 051713 2 WASHER FLAT M5

33 081008 1 GROMMET 1.25 X .25 X .75

34 077043J 3 CONDUIT FLEX 2.0" ID

077043J 4 CONDUIT FLEX 2.0" ID (FOR 5.4L/100KW 1 PHASE)

35 0F6156 1 PLATE WIRE SNGL GALV

36 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)

37 *** 0F3113 REF ASSY PCB HSB CTRL IGN MODULE

38 047411 4 SCREW HHC M6-1.0 X 16 G8.8

39 036943 2 SCREW PPHM #10/32 X 2

40 023897 3 WASHER FLAT #10 ZINC

41 022152 2 WASHER LOCK #10

42 022158 2 NUT HEX #10-32 STEEL

43 0F8565 1 DECAL H-100 RB3 CUST CONN

44 045764 1 SCREW HHTT M4-0.7 X 8 ZP

45 023762 1 WASHER SHAKEPROOF EXT #10 STL

1.) UL CIRCUIT BREAKER (FD)

A 0F2887 1 COVER FD FRM CB

C 0D5572 - CB 0150A 3P 600V S FD6 LL

0D5573 - CB 0175A 3P 600V S FD6 LL

0D5574 - CB 0200A 3P 600V S FD6 LL

0D5575 - CB 0225A 3P 600V S FD6 LL

0D5576 - CB 0250A 3P 600V S FD6 LL

D 0F0199 1 INSULATOR CB FD FRAME 30MIL

E 065960 4 SCREW SHC 1/4-20 X 4 G8.8 NZ

F 022473 4 WASHER FLAT 1/4-M6 ZINC

G 022097 4 WASHER LOCK M6-1/4

H 022127 4 NUT HEX 1/4-20 STEEL

J 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS

K 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)

L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

2.) UL CIRCUIT BREAKER (JD+LD)

A 0F2721 1 COVER CIR BRKR JD/LD

C 0D5577 - CB 0300A 3P 600V S JD6 LL

0D5578 - CB 0350A 3P 600V S JD6 LL

0D5579 - CB 0400A 3P 600V S JD6 LL

0D5581 - CB 0600A 3P 600V S LD6

0D5585 - CB 0450A 3P 600V S LD6 LL

D 0F2353 2 INSULATOR CIRCUIT BR. JD/LD

E 022770 4 SCREW RHM 1/4-20 X 3

F 022473 4 WASHER FLAT 1/4-M6 ZINC

G 022097 4 WASHER LOCK M6-1/4

H 022127 4 NUT HEX 1/4-20 STEEL

J 0C2454 7 SCREW THF M6-1 X 16 N WA Z/JS

K 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)

L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

3) UL CIRCUIT BREAKER (ED)

A 0F3327 1 COVER,ED CB TALL

C 0D5556 1 CB 0090A 3P 480V S ED4 LL

0D5566 - CB 0060A 3P 600V S ED6 LL

0D5568 - CB 0080A 3P 600V S ED6 LL

0D5570 - CB 0100A 3P 600V S ED6 LL

0D9693 - CB 0125A 3P 480V S ED4 LL

D 0F0492 1 INSULATOR CB S (ED-3P)

E 048927 4 SCREW RHM #10-32 X 4-1/2

F 023897 4 WASHER FLAT #10 ZINC

G 022152 4 WASHER LOCK #10

H 022158 4 NUT HEX #10-32 STEEL

J 0C2454 7 SCREW THF M6-1 X 16 N WA Z/JS

K 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)

L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

* ITEM INCLUDED WITH HARNESS.

** ITEM INCLUDED WITH 0D5464B.

*** ITEM IS PART OF 9R.

3.) UL CIRCUIT BREAKER (225AF)

A 0F4173 1 COVER CB C5 225AF

C 0F4165$ REF CIRCUIT BREAKERS 200A FRAME

D 0F4186 1 COVER CB DISH 225AF

E 036261 4 RIVET POP .125 X .275 SS

F 053640 4 SCREW RHM #8-32 X 3-1/4

G 038150 4 WASHER FLAT #8 ZINC

H 022264 4 WASHER LOCK #8-M4

J 022471 4 NUT HEX #8-32 STEEL

K 029289 2 TAPE ELEC 1/2 FOAM

L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

M 022129 9 WASHER LOCK M8-5/16

N 0F8432 1 INSULATOR CB 225AF

P 0C2454 7 SCREW THF M6-1 X 16 N WA Z/JS

R 0F8451 3 LUG SLDLSS 300 MCM-6 AL/CU

S 049897 6 SCREW SHC M8-1.25 X 20 G8

T 022145 6 WASHER FLAT 5/16-M8 ZINC

U 045771 3 NUT HEX M8-1.25 G8 CLEAR ZINC

V 0F8843 3 BUS BAR 200A LUG ADAPTOR

W* W/CB 2 TERMINAL COVER CB

X 0G3259 1 DECAL TERMINAL SHOCK HZD BI

Y 058306 3 SCREW SHC M8-1.25 X 25 G12.9

4.) UL CIRCUIT BREAKER (400AF)

A 0F4175 1 COVER CB C5 400AF

C 0F4166$ REF CIRCUIT BREAKERS 400A FRAME

D 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

E 042419 4 SCREW RHM 10-32 X 4

F 023897 8 WASHER FLAT #10 ZINC

G 022152 4 WASHER LOCK #10

H 022158 4 NUT HEX #10-32 STEEL

J 0C2454 7 SCREW THF M6-1 X 16 N WA Z/JS

K 029289 1 TAPE ELEC 1/2 FOAM

L 052647 6 SCREW SHC M10-1.5 X 25 G12.9

M 046526 6 WASHER LOCK M10

N W/CB 3 BUS BAR CB ADAPTER 225-400 A

P 0A7822 3 LUG SLDLSS 600/250-1/0 X 1/4-28

R 022131 3 WASHER FLAT 3/8-M10 ZINC

S* W/CB 2 TERM COVER CB

T 023334 6 SCREW HHC 1/4-28 X 1/2 G5

U 022097 6 WASHER LOCK M6-1/4

V 0G3259 1 DECAL TERMINAL SHOCK HZD BI

5.) UL CIRCUIT BREAKER (800AF)

A 0F4176 1 COVER CB C5 800AF

C 0F4167$ REF CIRCUIT BREAKERS 800A FRAME

D 0F8433 2 INSULATOR CB 800AF

E 024196 4 SCREW RHM 1/4-20 X 3-1/2

F 022473 4 WASHER FLAT 1/4-M6 ZINC

G 022097 4 WASHER LOCK M6-1/4

H 022127 4 NUT HEX 1/4-20 STEEL

J 0C2454 7 SCREW THF M6-1X16 N WA Z/JS

K 029289 2 TAPE ELEC 1/2 FOAM

L 060619 2/3 SCREW SHC M10-1.50 X 40 G12.9

M 022131 2/3 WASHER FLAT 3/8-M10 ZINC

N 022237 2/3 WASHER LOCK 3/8

P 045772 2/3 NUT HEX M10-1.5 G8 YEL CHR

R 0F9721 2/3 LUG SLDLSS 3/0-400X3 MCM AL/CU

S 0D2157 4/6 SCREW SHC M6-1.0 X 50 G8.8

T 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

U* W/CB 2 TERM COVER VITZROTECH 400AF CB

V 0G3259 1 DECAL TERMINAL SHOCK HZD BI

W 022097 4/6 WASHER LOCK M6-1/4

6.) NEUTRAL BLOCK 390 / 200-400A

A 0D5466 2 BUS BAR NEUTRAL BLOCK 390

B 039287 1 SCREW HHC M8-1.25 X 45 G8.8 FT

C 022145 1 WASHER FLAT 5/16-M8 ZINC

D 022129 1 WASHER LOCK M8-5/16

E 045771 1 NUT HEX M8-1.25 G8 YEL CHR

F 045335 2 SCREW HHC 1/4-28 X 3/4 G5

G 022097 2 WASHER LOCK M6-1/4

H 0A7822 1 LUG SLDLSS 600/250-1/0X1/4-28

* HARDWARE FOR MTG. CB TERMINAL COVERS IS

SUPPLIED WITH CIRCUIT BREAKERS.

1

0F2885

1

PANEL CB CONN BOX

2 0G0171 1 STAND RH CONTROL CPL C5

0G0171A 1 STAND RH CONTROL CPL C5 2 HOLE

3 0G0172 1 STAND LH CONTROL CPL C5

4 023484N 1 BUSHING SNAP SB-2.5-31

5 086961 1 INTERFACE 1PH 240V

067617030A - INTERFACE 3PHS 416/480V

067617030B - INTERFACE 3PHS 208/240V

6 043180 4 WASHER FLAT M4

7 022264 6 WASHER LOCK #8-M4

8 0C3990 6 SCREW PHTT M4-0.7 X 10 ZYC

9 * 057701 REF. BLOCK TERM 20A 8 X 6 X 1100V

10 022158 2 NUT HEX #10-32 STEEL

11 0F8565 1 DECAL H-100 RB3 CUST CONN

12 0F3618 1 DECAL CPL CUST CONN H CTRL

13 0A9457 1 DECAL NEUTRAL

14 057073 2 JUNCTION BLOCK 3/8-16

15 ** 0D5466 REF. BUS BAR NEUTRAL BLOCK 390

16 ** 0A7822 REF. LUG SLDLSS 600/250-1/0 X 1/4-28

17 022237 4 WASHER LOCK 3/8

18 022241 4 NUT HEX 3/8-16 STEEL

19 049226 6 WASHER LOCK M5

20 0C2266 6 SCREW PHTT M5-0.8 X 16 ZYC

21 0C2454 10 SCREW THF M6-1 X 16 N WA Z/JS

22 042568 4 SCREW HHC M6-1.0 X 20 G8.8

23 022473 12 WASHER FLAT 1/4-M6 ZINC

24 022097 8 WASHER LOCK M6-1/4

25 049813 4 NUT HEX M6 X 1.0 G8 YEL CHR

26 0E9764 6” RAIL SNAPTRACK PCB HOLDER BULK

27 0G6962B 1 ASSY RELAY PCB 12VDC

28 025433 1 LUG SLDLSS #6-14 X 13/64 CU

29 024469 1 SCREW HHTT #10-32 X 3/8 CZ

30 067210A 1 DECAL GROUND LUG

31 0D6029 4 SCREW HHTT M6-1.0 X 16 ZYC

32 051713 2 WASHER FLAT M5

33 081008 1 GROMMET 1.25 X .25 X .75

34 077043J 3 CONDUIT FLEX 2.0" ID

35 0F6156 1 PLATE WIRE SNGL GALV

36

029289

1

TAPE ELEC 1/2 FOAM (AS REQ’D)

37 *** 0F3113 REF ASSY PCB HSB CTRL IGN MODULE

38 047411 4 SCREW HHC M6-1.0 X 16 G8.8

39 036943 2 SCREW PPHM #10/32 X 2

40 023897 3 WASHER FLAT #10 ZINC

41 022152 2 WASHER LOCK #10

42 045764 1 SCREW HHTT M4-0.7 X 8 ZP

43 023762 1 WASHER SHAKEPROOF EXT #10 STL

1.) UL CIRCUIT BREAKER (800AF)

A 0G0173 1 COVER, CB 803 C5

C 0F4167$ REF CIRCUIT BREAKERS 800A FRAME

D 0F8433 2 INSUL CB 800AF

E 022477 4 SCREW RHM 1/4-20 X 1-1/2

F 022473 8 WASHER FLAT 1/4-M6 ZINC

G 022097 4 WASHER LOCK M6-1/4

H 022127 4 NUT HEX 1/4-20 STEEL

J 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

K 029289 2 TAPE ELEC 1/2 FOAM

L 060619 2/3 SCREW SHC M10-1.50 X 40 G12.9

M 022131 2/3 WASHER FLAT 3/8-M10 ZINC

N 022237 2/3 WASHER LOCK 3/8

P 045772 2/3 NUT HEX M10-1.5 G8 YEL CHR

R 0F9721 2/3 LUG SLDLSS 3/0-400X3 MCM AL/CU

S 0D2157 4/6 SCREW SHC M6-1.0 X 50 G8.8

T **** W/CB 2 TERM. COVER VITZROTECH 400AF CB

U 0G3259 1 DECAL TERMINAL SHOCK HZD BI

V 022097 4/6 WASHER LOCK M6-1/4

2.) NEUTRAL BLOCK 390 / 200-400A

A 0D5466 1 BUS BAR NEUTRAL BLOCK 390

B 039287 1 SCREW HHC M8-1.25 X 45 G8.8 FT

C 022145 1 WASHER FLAT 5/16-M8 ZINC

D 022129 1 WASHER LOCK M8-5/16

E 045771 1 NUT HEX M8-1.25 G8 YEL CHR

F 045335 2 SCREW HHC 1/4-28 X 3/4 G5

G 083896 2 WASHER LOCK 1/4-M6 SS

H 0A7822 1 LUG SLDLSS 600/250-1/0 X 1/4-28

* ITEM INCLUDED WITH HARNESS

** ITEM INCLUDED WITH 0D5464B

*** ITEM IS PART OF 9R.

**** HARDWARE FOR MTG. CB TERMINAL COVERS IS SUPPLIED WITH

CIRCUIT BREAKERS.

1 0F6479 1 PANEL CB CONNECTION

2 0F6481 1 MOUNT CONTROL PANEL CPL

3 0D5582 1 CB 0700A 3P 600V S LMD6 LL

4 0E2962 2 INSULATOR (NOMEX)

5 0F6505 1 COVER FIXED LMD CB

6 0F6506 1 COVER SERVICE LMD CB

7 0F4677 1 ASSY PCB INTERFACE 1PH 240V

8 023484N 2 BUSHING SNAP SB-2.5-31

9 0F6156 1 PLATE WIRE SNGL GALV

10 081008 1 GROMMET 1.25 X .25 X .75

11 077043J 2 CONDUIT FLEX 2.0" ID (36” LG)

12 022097 18 WASHER LOCK M6-1/4

13 049813 8 NUT HEX M6 X 1.0 G8 YEL CHR

14 047411 8 SCREW HHC M6-1.0 X 16 G8.8

15 0D6029 6 SCREW HHTT M6-1.0 X 16 ZYC

16 022473 18 WASHER FLAT 1/4-M6 ZINC

17 0C2266 2 SCREW PHTT M5-0.8 X 16 ZYC

18 049226 2 WASHER LOCK M5

19 051713 2 WASHER FLAT M5

20 057701 REF BLOCK TERM 20A 8 X 6 X 1100V

21 0F3618 1 DECAL CPL CUST CONN H CTRL

22 022155 4 WASHER LOCK #6

23 0C2428 4 SCREW PHTT #6-32 X 1/2 ZYC

24 0C9764 6” RAIL SNAPTRACK PCB HOLDER BULK

25 0G6962B 1 ASSY RELAY PCB 12VDC

(2) 26 0D6682 1 BUBAR NEUTRAL BLOCK (520/MAR)

27 057073 2 JUNCTION BLOCK 3/8-16

(2) 28 0A7822 3 LUG SLDLSS 600/250-1/0 X 1/4-28

(2) 29 0A8261 6 SCREW HHC 1/4-28 X 5/8 .625TH

30 022241 6 NUT HEX 3/8-16 STEEL

31 022237 10 WASHER LOCK 3/8

32 0F6507 2 BUS BAR 1/4 X 2 LMD L1

33 0F6507A 2 BUS BAR 1/4 X 2 LMD L2

(1) 34 0C4112B 2 LUG SIEMENS LMD/LD TA3K500

35 0D6585 4 SCREW SHC 3/8-16 X 3.0 BLK OX

36 023645 4 SCREW SHC 3/8-16 X 1.25 G8.8 Z

37 024196 4 SCREW RHM 1/4-20 X 3-1/2

38 049226 4 WASHER LOCK M5

39 0C2266 4 SCREW PHTT M5-0.8 X 16 ZYC

40 022127 6 NUT HEX 1/4-20 STEEL

41 0C2454 14 SCREW THF M6-1 X 16 N WA Z/JS

42 0F6640 1 CHAN ASSY CB SUPPORT

43 043180 10 WASHER FLAT M4

44 022264 10 WASHER LOCK #8-M4

45 0C3990 10 SCREW PHTT M4-0.7 X 10 ZYC

47 0F8926 1 INSUL CB COVER

48 0F8862 2 CHANNEL SUPPORT

49 0F8863 2 CHANNEL BRACE

50 051715 4 NUT HEX M4-0.7 G8 YEL CHR

51 036943 2 SCREW PPHM #10/32 X 2

(1) 52 - REF CTRL IGN MODULE

53 023897 3 WASHER FLAT #10 ZINC

54 022152 2 WASHER LOCK #10

55 022158 2 NUT HEX #10-32 STEEL

56 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

57 0F8565 1 DECAL H-100 RB3 CUST CONN

58 045764 1 SCREW HHTT M4-0.7 X 8 ZP

59 023762 1 WASHER SHAKEPROOF EXT #10 STL

(1) SUPPLIED WITH BREAKER (0D5582)

(2) SUPPLIED IN ASM. KIT 0G0790.

1 0F6947 1 BASE CPL 150KW 2P

2 065852 1 SPRING CLIP HOLDER .37-.62

3 052252 5 DAMPENER VIBRATION

4 052257 5 SPACER .49 X .62 X 1.87 PWDR/ZINC

5 052259 5 WASHER FLAT M12

6 055597 5 SCREW HHC M12-1.75 X 85 G8.8

7 052251A 5 DAMPENER VIBRATION 50 WHITE

8 052860 4 NUT LOCKING M12-1.75

9 0F2895 1 SUPPORT ENG 5.4L LH/RH 6.8L RH

10 045764 1 SCREW HHTT M4-0.7 X 8 BP

11 022447 1 WASHER SHAKEPROOF INT 1/4

12 061383 1 LUG SOLDERLESS 3/0-#4 X 13/32 CU

13 043107 1 SCREW HHC M8-1.25 X 25 G8.8

14 022473 1 WASHER FLAT 1/4-M6 ZINC

15 049813 1 NUT HEX M6 X 1.0 G8 YEL CHR

16 057192 4 SCREW SHC M10-1.5 X 30 G12.9

17 022131 8 WASHER FLAT 3/8-M10 ZINC

18 046526 8 WASHER LOCK M10

19 0536210410 1 ASSY WIRE 14.00”

20 042909 1 SCREW HHC M8-1.25 X 30 G8.8

21 022261 2 WASHER SHAKEPROOF INT 3/8

22 022129 1 WASHER LOCK M8-5/16

23 022145 2 WASHER FLAT 5/16-M8 ZINC

24 045771 2 NUT HEX M8-1.25 G8 YEL CHR

25 022097 1 WASHER LOCK M6-1/4

26 0F2910 1 SUPPORT, ENGINE 6.8L LH SIDE

27 038750 1 SCREW HHC M6-1.0 X 30 G8.8

28 090502 4 SCREW SHC M10-1.5 X 60 G12.9

1 0F3408 1 TRAY BATTERY

2 0F3411 1 STRAP BATTERY RETAINMENT

3 058208 1 BATT 12VDC 24F 625

4 022131 1 WASHER FLAT 3/8-M10 ZINC

5 050331A 1 BATT POST COVER RED +

6 050331 1 BATT POST COVER BLK -

7 038805U 1 CABLE BATT BLK #1 X 18.00

8 038804U 1 CABLE BATT RED #1 X 28.00

9 045771 1 NUT HEX M8-1.25 G8 YEL CHR

10 022129 1 WASHER LOCK M8-5/16

11 027482 1 WASHER SHAKEPROOF EXT 5/16 STL

12 075763 1 BOOT BATTERY CABLE

13 0C2454 8 SCREW THF M6-1X16 N WA Z/JS

14 0F3409 1 SUPPORT BATTERY TRAY

1 0F2807C 1 PIPE EXH MAN R/H 6.8L G/B CPL (6.8L C5)

0F2807E 1 PIPE EXH MAN R/H 5.4L G/B & 2P (5.4L C5)

0F9207 1 PIPE EXH MANIFOLD 4.6L RH

2 0F2807B 1 PIPE EXH MAN L/H 6.8L G/B CPL (6.8L C5)

0F2807D 1 PIPE EXH MAN L/H 5.4L G/B & 2P (5.4L C5)

0F9208 1 PIPE EXH MANIFOLD 4.6L LH

4 0A6765 2 RING GASKET 2.5 DIA

5 0F4710 6 WASHER LOCK M10 SS

6 0F7200 6 SCREW HHC M10-1.5 X 50 SS FTH

7 080762 8 BOLT U 3/8-16 X 2.62

8 0F2809 1 PIPE EXHAUST CROSSOVER

9 0F2981A 2 MFLR 7" X 9" X 25" (2) 2.5" IN/2.5" OUT

10 0F2962 2 MUFFLER STRAP

11 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS

12 022097 8 WASHER LOCK M6-1/4

13 0F2830 2 MUFFLER BRACKET STIFFENER

18 0F2773C 2 EXHAUST BLANKET 900MM LONG (6.8L C5)

0F2773D 2 EXHAUST BLANKET 850MM LONG (5.4L C5)

19 0D3159 1 FLANGE EXHAUST

20 088775 6 WASHER FLAT 3/8 SS

21 0F2808 2 EXHUAST OUTLET PIPE CPL

22 0F5447 1 BRKT MUFFLER

23 022473 12 WASHER FLAT 1/4-M6 ZINC

24 0F6214 2 PIPE ELBOW EXHAUST MUFFLER

26 0F6803 4 MUFFLER STRAP UPPER/LOWER

27 049813 4 NUT HEX M6 X 1.0 G8 YEL CHR

28 049721 8 SCREW HHC M6-1.0 X 35 G8.8 BLK

29 088510 6 NUT HEX M10-1.5 SS

30 0C9748 1 PLUG M18-1.50

1 0F3017 1 BRACKET,D.C. ALTERNATOR LOWER

2 039253 3 SCREW HHC M8-1.25 X 20 G8.8

3 022129 4 WASHER LOCK M8-5/16

4 022145 4 WASHER FLAT 5/16-M8 ZINC

(2) 5 0D5419 REF OIL FILTER, FORD V-10 ENGINE

6 0D7055 1 DIPSTICK TUBE, FORD 6.8L

7 0D3488G 1 BELT SERPENTINE (65.0" LG) (1800 RPM)

0D3488J 1 BELT SERPENTINE (65.3" LG) (2300 RPM)

0D3488 1 BELT SERPENTINE (67.16" LG) (3000 RPM)

0D3488K 1 SERPENTINE BELT (68.3" LG) (3600 RPM)

8 057795A 1 BARBED EL 90 3/4 PLASTIC

9 059057 1 HOSE 3/4 ID SAE-30R2 (16.75”LG)

10 0F3287 1 BRACKET DC ALTERNATOR UPPER

(3) 11 0F5990 1 HARN ENG 6.8L H-100 (USE WITH PROBE P/N 0E2507)

0H2595 1 HARN ENG G6.8L G3 H-100 (USE WITH PROBE P/N 0H1827)

0F4419 1 HARN ENG 6.8L G-100 (USE WITH PROBE P/N 0E2507)

0H3081 1 HARN ENG G6.8L G3 MQT 480V (USE WITH PROBE P/N 0H1827)

0F9786 1 HARN ENG 6.8L G-100 MQT 208V (USE WITH PROBE P/N 0E2507)

0H3080 1 HARN ENG G6.8L G3 MQT 208V (USE WITH PROBE P/N 0H1827)

12 0E9868A 1 ALTERNATOR DC W/OUT PULLEY

13 057796 1 GROMMET

14 0F3216 1 PULLEY 80 OD DC ALTERNATOR (1800 RPM)

0F3216A 1 PULLEY 102 OD DC ALTERNATOR (2300 RPM)

0F3216C 1 PULLEY 132 OD DC ALTERNATOR (3000 RPM)

0F3216D 1 PULLEY 160 OD DC ALTERNATOR (3600 RPM)

15 035579 1 BSHG RDCR HEX 1/4 TO 1/8

16 0F4612 1 SENDER OIL PRESSURE 1/8" NPT

17 0D6658 1 DIPSTICK 6.8L FORD

(3) (1) 18 029333A 2 TIE WRAP UL 7.4" X .19" BLK

19 022097 3 WASHER LOCK M6-1/4

20 022473 3 WASHER FLAT 1/4 ZINC

21 042568 3 SCREW HHC M6-1.0 X 20 G8.8

22 0D8027 4 BOLT WATER PUMP PULLEY

23 0D8025 1 BOLT GROOVED IDLER PULLEY

24 0D8026 3 BOLT BELT TENSIONER

25 0D8030 1 TENSIONER ENG. AUTOMATIC BELT

26 0F2846 1 PULLEY WATER PUMP FORD (1800RPM UNITS)

0D8029 1 PULLEY ENGINE WATER PUMP (2-POLE & GEAR BOX)

27 0D8028 1 PULLEY GROOVED ENGINE IDLER

28 045771 1 NUT HEX M8-1.25 G8 YEL CHR

29 0D3454A 1 ENGINE G6.8L G3 V-10

0H0923 1 ENGINE G6.8L G3 V-10 (2009)

30 022131 2 WASHER FLAT 3/8-M10 ZINC

31 046526 1 WASHER LOCK M10

32 064416 1 SCREW HHC M10-1.5 X 45 G8.8 FT

33 045772 1 NUT HEX M10-1.5 G8 YEL CHR

34 0F3217 1 SPACER DC ALTERNATOR PULLEY

35 0F2776A 1 BRACKET SIGNAL CONDITIONER

36 0F6151 1 CAP RUBBER

37 0F4308 1 BRACKET DC ALT STABILIZER

38 0F3158 1 OIL COOLER FORD (150KW 3600RPM)

39 057823 2 CLAMP HOSE #10 .56-1.06

40 0E0502 1 TEMPERATURE SENDER DELPHI

41 0G0866 1 HOSE OIL COOLER PREFORMED 3/4 (150KW 3600RPM)

42 0F4301 1 HOSE OIL COOLER (150KW 3600RPM)

44 047527 1 BARBED STR 1/2NPT X 3/4

45 057823 4 CLAMP HOSE #10 .56-1.06 (150KW 3600RPM)

46 0E0992A 10 PLUG EXPANSION 14 OD

47 078637 A/R ADHESIVE LOCTITE 620

48 0G7519 1 DECAL EMISSION CTRL INFO 6.8L

49 0E8286 1 ELBOW 45D STREET 1/2NPT BRASS

(1) NOTE: I/N 18 IS FOR HOLDING SENSOR TO I/N 35.

(2) I/N 5 PART OF I/N 29.

(3) NOTE: NOT SHOWN)

1 0D5623 2 HEAT SHIELD EXHAUST

2 0D5418 1 STARTER MOTOR FORD V-10 ENGINE

3 022131 1 WASHER FLAT 3/8-M10 ZINC

4 0F3514 1 SPACER FLEXPLATE 5.4L/6.8L (1800 RPM UNITS ONLY)

(3) 5 022473 1 / 2 WASHER FLAT 1/4-M6 ZINC

(3) 6 0F2776A 1 / 2 BRACKET SIGNAL CONDITIONER

(1) 7 029333A 1 TIE WRAP UL 7.4" X .19" BLK (NOT SHOWN)

8 057772 1 WASHER NYLON .565

9 0F2929 1 ENGINE ADAPTER 5.4L/6.8L

10 0F9965C 1 FLEX PLATE 2 POLE (1800 RPM UNITS ONLY)

0F9965C 2 FLEX PLATE 2 POLE (3600 RPM UNITS ONLY)

(2) 11 0D5417 REF. SCREW HHC M10-1.0 X 25 G10.9

12 057823 1 CLAMP HOSE #10 .56 - 1.06 (1800 RPM UNITS ONLY)

13 057765 1 ADAPTER M14-1.50 X 3/8 NPT

14 034339 1 BARBED EL 90 3/8NPT X 5/8

15 069860E 1 HOSE DRAIN ASSY 28"

16 042909 3 SCREW HHC M8-1.25 X 30 G8.8

17 022129 4 WASHER LOCK M8-5/16

18 0D9913 18 SCREW SHC M8-1.25 X 35 SS

19 055934M 1 CLAMP VINYL .75 X .343 Z

(3) 20 022097 1 / 2 WASHER LOCK M6-1/4

21 055596 1 BARBED STR 3/8 NPT X 3/8

22 077996 1 CAP HOSE (1800 RPM UNITS ONLY)

23 0C7649 1 CLAMP HOSE .38-.87

(3) 24 047411 1 / 2 SCREW HHC M6-1.0 X 16 G8.8

25 0G0321 1 HOSE COOL 5/8" ID 250#WP (14”)

26 0D3808 2 EXH MANIFOLD MACH 6.8L V-10

27 0D4255 2 GASKET EXHAUST MANIFOLD

28 070010 2 SCREW HHC M8-1.25 X 35 SS G8.8

29 0D2244M 1 ASSY MAGPICKUP (3/8-24 MALE)

30 0F3844 8 WASHER FLAT .43 X 1.00

31 052647 6 SCREW SHC M10-1.5 X 25 G12.9

32 046526 6 WASHER LOCK M10

33 039253 1 SCREW HHC M8-1.25 X 20 G8.8

34 070008 10 WASHER FLAT M8 SS

35 070006 30 WASHER LOCK M8 SSTL

36 0D2608 10 SCREW HHC 5/16-18 X 1/2 SSTL

37 0F5114 1 DECAL REFER TO OWNERS MANUAL

38 0F5454 1 PLATE MAG PICK-UP ADAPTOR

40 0F6104 1 COVER STARTER 5.4 & 6.8 FORD CPL

43 057823 2 CLAMP HOSE #10 .56-1.06

44 062303 1 ADAPTOR 1/4" NPT TO 3/8" NPT

(1) NOTE: I/N 7 IS FOR HOLDING SENSORS TO I/N 6.

(2) NOTE: I/N 11 IS PART OF ENGINE P/N 0D3454.

(3) QTY. REQ. FOR NON-MQT / QTY REQ. FOR MQT EPA CERT. (NOT REQUIRED

FOR NEXUS CONTROL PANELS)

1 0D2513D 1 AIR CLNR BTM PLT W/CPLR 8.1L

0D2513E 1 PLATE AIR CLEANER W/COUPLER

2 0F5419 1 ELEMENT AIR FILTER

3 0F4268 1 TOP PLATE VENTURI

4 0F4270A 1 HOLD DOWN AIR CLEANER PLATED

5 0F6977 1 PLATE AIR CLEAN TOP 5.4L/6.8L

6 037561 1 NUT WING 1/4-20 NYLK

7 047411 4 SCREW HHC M6-1.0 X 16 G8.8

8 022097 4 WASHER LOCK M6-1/4

9 049811 4 WASHER FLAT M6

10 0F4269 1 GASKET MIXER BODY

11 022473 1 WASHER FLAT 1/4-M6 ZINC

12 0A4256 1 INDICATOR FILTER MINDER

1 0F2807C 1 PIPE EXH MAN R/H 6.8L G/B CPL (6.8L C5)

0F2807G 1 PIPE EXH MAN R/H 5.4L D/D CPL (5.4L C5)

2 0F2807B 1 PIPE EXH MAN L/H 6.8L G/B CPL (6.8L C5)

0F2807D 1 PIPE EXH MAN L/H 5.4L G/B & 2P (5.4L C5)

3 088510 6 NUT HEX M10-1.5 SS

4 0A6765 2 RING GASKET 2.5 DIA

5 0F4710 6 WASHER LOCK M10 SS

6 0F7200 6 SCREW HHC M10-1.5 X 50 SS FTH

(1)7 080762 8/6 BOLT U 3/8-16 X 2.62

8 0F2809 1 PIPE EXHAUST CROSSOVER

9 0F2981A 2 MUFFLER 7" X 9" X 25" (2) 2.5" IN/2.5" OUT

10 0F2962 2 MUFFLER STRAP

11 0C2454 4 SCREW HWHT M6-1 X 16 N WA Z/JS

12 022097 6 WASHER LOCK M6-1/4

13 0F2830 2 MUFFLER BRACKET STIFFENER

14 049721 8 SCREW HHC M6-1.0 X 35 G8.8 BLK

15 049813 4 NUT HEX M6 X 1.0 G8 YEL CHR

16 0F6803 4 MUFFLER STRAP UPPER/LOWER

17 0F6214 2 PIPE ELBOW EXHAUST MUFFLER

18 0F2773C 2 EXHAUST BLANKET 900MM LONG (6.8L C5)

0F2773D 2 EXHAUST BLANKET 850MM LONG (5.4L C5)

19 0D3159 2 FLANGE EXHAUST

20 088775 6 WASHER FLAT 3/8 SS

21 022473 12 WASHER FLAT 1/4-M6 ZINC

22 0F5447 1 BRACKET MUFFLER

(2) 23 0F2808 2 EXHAUST OUTLET PIPE CPL

(1) QTY. REQUIRED FOR ENCLOSED UNITS / QTY. REQUIRED FOR OPEN SETS.

(2) ENCLOSED SETS ONLY.

1 0G17730GS0R 1 GUARD BELT RIGHT HAND C5

2 0G17710GS0R 1 GUARD BELT TOP C5

3 0G17720GS0R 1 GUARD BELT BOTTOM C5

4 0G17740GS0R 1 GUARD BELT LEFT HAND C5

5 056326 1 TRIM VINYL BLACK 1/8GP

6 0C2454 10 SCREW THF M6-1 X 16 N WA Z/JS

7 022131 4 WASHER FLAT 3/8-M10 ZINC

8 046526 4 WASHER LOCK M10

9 051756 4 SCREW HHC M10-1.5 X 20 G8.8

10 081008B 1 GROMMET 1.25 X .25 X 1.00

COMP ONENTS INCL UDED IN 0G4140E

1 0F1823CST03 1 ENCL H/G CONTROL PANEL

2 0F1824AST03 1 CO VER CONTRO L PANEL

3 0F2606 1 HING E CONT INUOUS H PANEL

4 036261 7 RIV ET POP .125 X .275 SS

5 0F5763 1 AS S Y PROGRAMMED H- 100

6 0F1732 1 DE CAL FUSES LOCATED INS IDE

7 0E9764 1 RAIL SN APTRACK PCB HO LDER BULK ( 12”LG)

8 0F1740C 1 ASS Y PCB 10A UL BATT CHRGR 12V

9 0F1958 1 PLATE HARNESS CLAMP

10 0F2256 1 ASS Y PCB PWR AVR W /AMP HEADER

11 0E3161 1 ASS Y PCB BOS CH GOV DRIVER

12 0296 73 1 DIO BRIDG E 25A 600V

13 0492 26 11 WASHE R LO CK M5

14 0792 24 4 SCR EW PPHM M5-0.8 X 30 S S

15 0517 13 11 WASHE R FLAT M5

16 0F5886 6 SCREW HHPM M 5-0.8 X 12

17 0517 16 5 NUT HEX M5-0.8 G8 Y EL CHR

18 0431 80 3 WASHER FLAT M4

19 0C3990 3 S CREW P HTT M4-0.7 X 10 ZYC

20 0F4333 1 CO NN DUST CAP W/CHAIN DB9

21 0F5883 1 WASHER FLAT M3 .5

22 0F5884 1 SCREW PHTT M3.5- 0.6 X 10

23 0550 14 10 SCREW PPHM M4-0.7 X 8 BLX O X

24 0222 64 10 WASHE R LO CK #8-M4

25 0G 3546 1 DE CAL W RN B AT T CHRG 12/24V BI

26 0G 3648 1 M5-0.8 CAPTIVE PANEL KNLD HD

27 0F6305 2 SEA L COVER 3.18 X 12.7 X 382

28 0F6305A 1 SEAL COVER 3.18 X 12.7 X 283

29 0G 4329 1 HARNESS H-PNL INTE GRATED SW (NO T SHO WN)

COMP ONENTS INCL UDED IN WIRE HARNESS

A 0F1263 1 ADP TR RH S IDE WICKMANN 178.6191

B 0F1262 4 HO LDER F USE WICKMANN 178.61 50

C 0F1264 1 ADP TR LH S IDE W ICKMANN 178.6 192

D 0E9049B 1 AS SY P CB G-PANEL RELAY 12VDC

E 055911 1 BL OCK TE RM 20A 12 X 6 X 1100V

COMP ONENTS NOT INCLUDED IN 0G 4140E O R WIRE HARNESS

50 0567 39 1 RELAY CONTACTOR 12VDC

51 - 1 DP E B REAKE R SEE DRAW ING 0F9280

52 - 1 BO OST RESIST OR S EE DRAWING 0F 9280

53 0F2627B 1 CO VER CONTRO L PANE L SIDE

54 0222 87 2 SCR EW HHC 1/4- 20 X 3/4 G5

55 0224 73 4 WASHER FLAT M6 -1/4

56 0220 97 2 WASHER LO CK M6-1/4

57 0431 82 3 WASHER LO CK M3

58 0517 14 3 NUT HEX M3-0.5 G8 Y EL CHR

59 0527 77 3 WASHER FLAT M3

60 0C2323 2 S CREW P HTT #6-32 X 5/8 Z YC

61 0F5459 1 DECAL CPL CONTROL PANEL FUS ES

62 0F5461 1 DECAL CPL 5.4/6.8L TB3

63 0221 27 2 NUT HEX 1/4-20 S TEEL

64 0F5460 1 DECAL CPL 5.4/6.8L RELAY BO ARD

65 0E 7403C 1 F USE ATO TY PE 15 AMP (BL UE)

66 0E 7403B 2 F USE ATO TY PE 10 AMP (RE D)

67 0F6145 A/R SEAL WEATHER .45"DIA

68 0C2699 2 S CREW P HTT #6-32 X 3/8 Z YC

69 0C2266 4 S CREW P HTT M5-0.8 X 16 ZYC

1

0J01150ST03

1

WELDMENT RADIATOR SUPPORT C5

2 0F2611 1 RADIATOR 680 X 680 X 70 CPL

3 0F5254 1 V-BELT 31/64" X 62-3/8"

0F7077 1 V-BELT 1/2" X 63-3/8" (6.8L, 100KW & 130KW)

4 046526 12 WASHER LOCK M10

(2) 5 059981 4 SCREW HHC M10-1.5 X 30 C10.9

6 0C2454 2 SCREW THF M6-1 X 16 N WA Z/JS

7 052250 2 TAPE FOAM 1 X 1 (26.75” LG)

8 076749 1 TANK COOLANT RECOVERY

9 0F2573 1 PULLEY FAN V-GROOVE 9"

10 0F2610 1 FAN 26" LH ROTATION

11

0H20620ST03

1

ARM BE

LT TENSIONER

(2) 12 0H2051 1 SHOULDER BOLT 1/2 X 2-1/4"

13 0F2862 1 SPRING TENSION CPL

14 0F2560 1 PULLEY V-BELT 4" FLANGED

15 022131 15 WASHER FLAT 3/8-M10 ZINC

(2) 16 039287 1 SCREW HHC M8-1.25 X 45 C8.8

17 0C8566 8 SCREW HHFC M6-1.0 X 20 G8.8

18 0F2561 1 HUB FLEX PLATE

19 0C8165 4 NUT HEX LOCK 5/16-24 NY INS

(2) 20 0D6795 1 SCREW HHC M12-1.5 X 60 G8.8

21 0C7043 12 DISK FLEX

22 0E8909 1 COUPLING HUB FLEX (MACH)

0E8909A 1 COUPLING HUB FLEX (MACHINING)

23 048031C 1 CLAMP HOSE BAND 1/4

(2) 24 0C8146 4 SCREW HHC 5/16-24 X 1.124

25 082774 2 KEY WOODRUFF 4 X 19D

26 0F2686 1 HOSE RADIATOR UPPER CPL

27 0F5463 1 HOSE LOWER RAD CPL C5 6.8L

28 0F8695 1 ASSY BRG/SHAFT CPL FANDRIVE

29 0F4028 1 PULLEY 6.5" DIA MACHINED (6.8L 100KW)

0F4030 1 PULLEY 6" DIA MACHINED (6.8L 130KW)

0F4032 1 PULLEY 5.5" DIA MACHINED (5.4L 80KW & 6.8L 150KW)

(2) 30 042911 1 SCREW HHC M10-1.5 X 30 G8.8

31 0F2872 1 SCREW HHC 1/2-13 X 2" G8

32 022304 1 WASHER FLAT 1/2 ZINC

33 022195 1 WASHER LOCK 1/2

34 022196 1 NUT HEX 1/2-13 STEEL

35 049813 8 NUT HEX M6 X 1.0 G8 YEL CHR

36 052677 1 WASHER NYLON .50 X .87 X .06

37 090283 1 CAP RADIATOR 13 PSI

38 0F2776A 1 BRACKET, SIGNAL CONDITIONER

39 022145 4 WASHER FLAT 5/16-M8 ZINC

40 022129 2 WASHER LOCK M8-5/16

41 052644 1 SPACER .5 X 1.5 X .25 STL/ZINC

42 035685 4 CLAMP HOSE #28 1.32-2.25

43 045764 1 SCREW HHTT M4-0.7 X 8 BP

44 065852 1 SPRING CLIP HOLDER .37-.62

45 0C7649 1 CLAMP HOSE .38-.87

46 055596 1 BARBED STR 3/8 NPT X 3/8

47 069860E 1 HOSE DRAIN ASSY 28"

(1) 48 069811 REF CAP HEX 1/4 NPT BRASS

49 080713 1 BRACKET COOLANT TANK

50 022473 24 WASHER FLAT 1/4-M6 ZINC

51 022097 16 WASHER LOCK M6-1/4

52 042568 8 SCREW HHC M6-1.0 X 20 G8.8

53 0F5050B 1 SHIELD RADIATOR

54 039253 3 SCREW HHC M8-1.25 X 20 G8.8

55 051769 1 WASHER LOCK M12

56 0C8145 8 WASHER FLEX (THIN)

57 0H1827 1 PROBE COOLANT LEVEL 3/8-18NPTF

58 0H23980ST03 1 BRACKET TENSIONER SPRING

59 029032 1 HOSE 9/32 ID (43”LG)

60 049820 2 NUT HEX LOCK M8-1.25 NY INS

(3) 61 0H2844 2 (REF)

BEARING SLEEVE 1/2/ X 3/4 X 1

62 0G53150AL0R 1 SPACER CPL COOLING FAN 1/8"

(4) 63 051756 4 / 5 SCREW HHC M10-1.5 X 20 C8.8

64 052625 3 SCREW SHC M10-1.5 X 35 G12.9

(4) 65 055934H 1 / 2 CLAMP STL/VNL .62 X .406 Z

66 072252 1 GROMMET 1.37 X .06 X 1.00

67 0D6029 1 SCREW HHTT M6-1.0 X 16 ZYC

68 0D3700 8 NUT FLANGE M6-1.0 NYLOK

(1) ITEM 48 IS INCLUDED WITH 47.

(2) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THREADS.

(3) ITEM 61 IS INCLUDED WITH ITEM 1.

(4) QTY REQ. FOR OPEN SETS. / QTY REQ. FOR ENCLOSED SETS.

1 0G15310GS0R 2 PANEL C5 FRONT SIDES

2 0G15320GS0R 2 PANEL C5 REAR SIDES

3 0G15300GS0R 1 PANEL LOWER FRONT

4 0G15290GS0R 1 PANEL C5 TOP

0H30010GS0R 1 PANEL C5 TOP

5 0G15330GS0R 1 PANEL C5 TOP MOUNT

6 0C2454 20 SCREW THF M6-1 X 16 N WA Z/JS

(1) 7 0D3215B 2 ACCESS COVER 160 X 170 GALV

(1) 8 0C2454 8 SCREW THF M6-1 X 16 N WA Z/JS

(1) NOT REQUIRED FOR UNITS WITH CATALYST.

1 033212 4 SCREW HHC 5/16-18 X 1-1/4 G5

2 065908 1 SUPPORT NAT GAS SOLENOID

3 0G9191L 1 REG ASSY 6.8L 130KW DUAL LP QT

0G9191M 1 REG ASSY 6.8L 150KW DUAL LP QT

0G9190A 1 REG ASSY 6.8L 100KW LPV CPL

0G9239A 1 REG ASSY 5.4L 80KW LPV CPL

4 052617 2 SCREW HHC M12-1.75 X 20 G8.8

5 022304 2 WASHER FLAT 1/2 ZINC

6 022129 4 WASHER LOCK M8-5/16

7 045773 2 NUT HEX M12-1.75 G8 YEL CHR

8 064346 1 PIPE TEE 1-1/4 NPT

9 0A8064 2 BSHG RDCR HEX 1-1/4-3/4

10 030131 1 ELBOW 90D 1-1/4 NPT

11 031015 1 NIPPLE PIPE 1-1/4 NPT X 3 (100KW & 130KW)

088963 1 NIPPLE PIPE 1.25 NPT X 5.5 BL IRN (150KW)

12 026915 2 NIPPLE CLOSE 3/4 X 1.375

13 057823 4 CLAMP HOSE #10 .56-1.06

14 059057 2 HOSE 3/4 ID SAE-30R2 (45” LG)

15 0D2698 1 GASKET ADAPTER THROT BODY

16 0D1509 1 DECAL INLET PRESSURE

17 050280 1 DECAL FUEL INLET LPG

18 0H2353 1 ASSY,ADAPTER,THROTTLE BODY

0F2756A 1 MACHINING, INTAKE ADAPTOR 60MM

19 0E4390 1 GASKET GOVERNOR ACTUATOR

20 0E4392 1 ACTUATOR BOSCH 60 GOVERNOR

21 0F0960 1 REDUCER 3.0" TO 2.75" TURBO

22 0F3885 1 MIXER 40/60MM ACTUATOR ASSY

23 0G3167 2 O-RING 2-3/4 X 3/32 X 2-15/16

24 0F3691E 1 VENTURI THROTTLE 42MM (6.8L 100KW)

0F3691F 1 VENTURI THROTTLE 44MM (6.8L 130KW)

0F3691J 1 VENTURI THROTTLE 50MM (6.8L 150KW)

0F3691B 1 VENTURI, THROTTLE 36MM (5.4L 80KW)

25 022195 2 WASHER LOCK 1/2

26 0G5989 1 HARNESS, FUEL JUMPER DUAL REG

27 026073A 1 PLUG STD PIPE 1/4 STEEL SQ HD

28 0D2157 4 SCREW SHC M6-1.0 X 50 C8.8

29 039294 1 CLAMP HOSE #44 2.31-3.25

30 022097 4 WASHER LOCK M6-1/4

(1)31 042568 2 SCREW HHC M6-1.0 X 20 G8.8

(1)32 049811 2 WASHER FLAT M6

33 039130 1 NIPPLE CLOSE 1.25 NPT X 1.625

34 066212 1 CLAMP HOSE #52 2.81-3.75

(1)35 0G46350ST03 1 BRACKET, HOSE RISER

(1)36 022097 2 WASHER LOCK M6-1/4

(1) G6.8L UNITS ONLY

1 033212 4 SCREW HHC 5/16-18 X 1-1/4 G5

2 065908 1 SUPPORT NAT GAS SOLENOID

3 0G9191A 1 REG ASSY 6.8L 130KW DUAL NG QT

0G9191B 1 REG ASSY 6.8L 150KW DUAL NG QT

4 052617 2 SCREW HHC M12-1.75 X 20 G8.8

5 022304 2 WASHER FLAT 1/2 ZINC

6 022129 4 WASHER LOCK M8-5/16

7 045773 2 NUT HEX M12-1.75 G8 YEL CHR

8 022195 2 WASHER LOCK 1/2

9 039130 1 NIPPLE CLOSE 1.25 NPT X 1.625

10 030131 1 ELBOW 90D 1-1/4 NPT

11 031015 1 NIPPLE PIPE 1-1/4 NPT X 3 (130KW)

088963 1 NIPPLE PIPE 1.25 NPT X 5.5 BL IRN (150KW)

12 0G5989 1 HARNESS, FUEL JUMPER DUAL REG

13 057822 12 CLAMP HOSE #8 .53-1.00

14 059057 2 HOSE 3/4 ID SAE-30R2 (42” LG)

15 0F4408 2 Y CONNECTOR 500 SERIES BARBS

16 0D1509 1 DECAL INLET PRESSURE

17 050279 1 DECAL FUEL INLET NG

18 0H2353 1 ASSY,ADAPTER,THROTTLE BODY

19 0E4390 1 GASKET GOVERNOR ACTUATOR

20 0E4392 1 ACTUATOR BOSCH 60 GOVERNOR

21 0F0960 1 REDUCER 3.0" TO 2.75" TURBO

22 0F3885 1 MIXER 40/60MM ACTUATOR ASSY

23 0G3167 2 O-RING 2-3/4 X 3/32 X 2-15/16

24 0F3691F 1 VENTURI THROTTLE 44MM (130KW)

0F3691J 1 VENTURI THROTTLE 50MM (150KW)

25 026915 2 NIPPLE CLOSE 3/4 X 1.375

26 0A8064 2 BSHG RDCR HEX 1-1/4-3/4

27 026073A 1 PLUG STD PIPE 1/4 STEEL SQ HD

28 0D2157 4 SCREW SHC M6-1.0 X 50 C8.8

29 039294 1 CLAMP HOSE #44 2.31-3.25

30 022097 6 WASHER LOCK M6-1/4

31 049811 2 WASHER FLAT M6

32 0D2698 1 GASKET ADAPTER THROT BODY

33 042568 2 SCREW HHC M6-1.0 X 20 G8.8

34 064346 1 PIPE TEE 1-1/4 NPT

35 059057 2 HOSE 3/4 ID SAE-30R2 (12” LG)

36 066212 1 CLAMP HOSE #52 2.81-3.75

37 0G46350ST03 1 BRACKET, HOSE RISER

38 059057 2 HOSE 3/4 ID SAE-30R2 (9.5” LG)

(2) 1 0F58730ST01 1 REAR WRAP C5

(2) 2 0F58680ST01 4 DOOR C5

(2) 3 0F58720ST01 2 CENTER SUPPORT C5

(3) 4 0F58710AL01 2 DISCHARGE DUCT LH & RH SIDE C5

(2) 5 0F58690ST01 2 FRONT CORNERS C5

(2) 6 0F58700ST01 1 DISCHARGE CENTER DUCT C5

(3) 7 0F58670AL01 1 ROOF C5 ALUM

11 0C2454 86 SCREW THF M6-1 X 16 N WA Z/JS

12 0F2766 2 SPLITTER

13 0F3181 4 SPLITTER SHORT

14 0F3185 2 STRINGER SPLITTER C3

15 0F3416 2 SUPPORT SPLITTER C5 130KW

16 0F3949 2 INSULATION CORNER POST

17 0C2634A 1 ASSEMBLY COVER ACCESS

18 022473 5 WASHER FLAT 1/4-M6 ZINC

19 022097 1 WASHER LOCK M6-1/4

20 022127 1 NUT HEX 1/4-20 STEEL

21 0F3072 20 INSULATION RETAINMENT HANGER

22 078115 58 WASHER SELF LOCKING DOME #4-40

23 0F3949B 3 INSULATION SPLITTER

24 0F3949A 4 INSULATION SHORT LOUVER

25 0F5048D 4 VISE-ACTION LATCH SLOTTED CIR

26 0E5968 1 GASKET EXTRUDED TRIM (566” LG)

27 0F5049 4 TAB PULL

28 0F3949L 2 INSULATION SPLITTER SML

29 0F3949E 1 INSULATION ROOF TOP REAR

30 0F3890A 9 RETAINER INSULATION (740)

31 087233 2 RIVET POP .1875 X .450 SS

32 0F3949C 1 INSULATION ROOF TOP

33 0F3949D 4 INSULATION DOOR

34 0F3949G 1 INSULATION DISCHARGE DUCT

35 0F3949J 2 INSULATION CENTER SUPPORT

36 0F3949K 1 INSULATION DISCHARGE DUCT TOP

37 0F3949F 2 INSULATION INNER DUCT SIDE

38 0F3890B 4 RETAINER INSULATION (820)

39 0F3890 14 RETAINER INSULATION (450)

40 042568 4 SCREW HHC M6-1.0 X 20 G8.8

42 022447 4 WASHER SHAKEPROOF INT 1/4

43 049813 4 NUT HEX M6 X 1.0 G8 YEL CHR

(1) 44 077992 28 NUT HEX LOCK M6-1.0 SS NY INS

45 0912970094 4 ASSY WIRE 14 AWG 34.8" GRN/YEL

46 0F2766A 1 SPLITTER C5

47 0F3949M 1 INSULATION SPLITTER SHRT MPS

48 0F8869D 1 KEY VISE-ACTION LATCH SLOT CIR

49 0E3257 6 SCREW TH-FRM M6 W/CAP SHKPRF W

50 078115A 12 WASHER SELF LOCKING DOME #8-32

51 066760 1 STRIP SEALANT 1/8 X 1 (44.52”LG)

(1) ALUMINUM ENCLOSURE NOTE: ALL ENCLOSURE PANELS THAT FASTEN TO

THE BASE FRAME MUST BE SECURED USING ITEM 11 & 49 THREAD FORMING

FASTENER AND ITEM 44 LOCK NUT. LOCK NUT IS TO BE INSTALLED AFTER THREAD

FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE PANELS. ALL ROOF PANELS

ARE TO BE SECURED IN THE SAME MANNER.

(2) NOTE: PART NUMBER SHOWN IS FOR TAN / STEEL. REFER TO THE SAMPLE

GUIDE BELOW FOR AVAILABLE COLOR AND/OR ALUMINUM PART NUMBER FORMAT.

0FXXXX0ST01 = TAN / STEEL 0FXXXX0ST13 = BISQUE / STEEL

0FXXXX0AL01 = TAN / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM

0FXXXX0ST08 = T- GRAY / STEEL 0FXXXX0ST14 = GRAY / STEEL

0FXXXX0AL08 = T- GRAY / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM

0FXXXX0ST05 = WHITE / STEEL

0FXXXX0AL05 = WHITE / ALUMINUM

(3) PART NUMBER SHOWN IS FOR TAN. SEE GUIDE BELOW FOR AVAILABLE COLOR AND PART NUMBER

FORMAT.

0FXXXX0AL08 = T- GRAY / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM

0FXXXX0AL05 = WHITE / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM

1 0F6207 1 OUTLET 20A GFCI

0E3573 1 COVER,BLANK 4X2 1/8 HNDY BX

2 0C9275 1 BOX HANDY 2-1/8 X 4

3 025393 2 SCREW HHTT #10-24 X 3/8 CZ

4 0G0896 REF HARN ALT CON BOX 1PH QT

0G0897 REF HARN ALT CON BOX 3PH QT

5 070208 1 GROMMET .87 X .25 X .62

EXPLODED VIEW: EV AIR CLEANER

DRAWING #: 0F3569

GROUP D

ITEM PART# QTY. DESCRIPTION

REVISION: CN-0008186-G Page 2 of 2

DATE: 7/11/17

1 0D2513D 1 AIR CLNR BTM PLT W/CPLR 8.1L

0D2513E 1 PLATE AIR CLEANER W/COUPLER

2 0F5419 1 ELEMENT AIR FILTER

3 0F4268 1 TOP PLATE VENTURI

4 0F4270A 1 HOLD DOWN AIR CLEANER PLATED

5 0F6977 1 PLATE AIR CLEAN TOP 5.4L/6.8L

6 037561 1 NUT WING 1/4-20 NYLK

7 047411 4 SCREW HHC M6-1.0 X 16 G8.8

8 022097 4 WASHER LOCK M6-1/4

9 057795B REF BARBED EL 90 5/8 PLASTIC

10 0F4269 1 GASKET MIXER BODY

11 022473 3 WASHER FLAT 1/4-M6 ZINC

12 0A4256 1 INDICATOR FILTER MINDER (USE WITH ITEM #1 P/N 0D2513E)

13 0G5954 1 GROMMET .625 X 1.25 X .433

EXPLODED VIEW: EV MTG BASE 6.8L 150KW CPL

DRAWING #: 0F2975

GROUP C

ITEM PART# QTY. DESCRIPTION

REVISION: CN-0027708-G Page 2 of 2

DATE: 10/11/2019

(1)1 0L05740ST0R 1 MTG BASE C5 150KW

2 G065852 1 SPRING CLIP HOLDER .37-.62

3 G052252 5 DAMPENER VIBRATION

4 G052257 5 SPACER .49 X .62 X 1.87 PWDR/ZINC

5 G052259 5 WASHER FLAT M12

6 G055597 5 SCREW HHC M12-1.75 X 85 G8.8

7 052251A 5 DAMPENER VIBRATION 50 WHITE

8 G052860 4 NUT LOCKING M12-1.75

(1)9 0L06890ST0R 1 ENGINE SUPPORT 6.8L RH

10 G045764 1 SCREW HHTT M4-0.7 X 8 BP

11 0A4456 1 WASHER LOCK SPECIAL 3/8

12 G061383 1 LUG SOLDERLESS 3/0-#4 X 13/32 CU

13 G043107 2 SCREW HHC M8-1.25 X 25 G8.8

14 --- -- --------

15 --- -- --------

(1)16 0L01390ST0R 1 5.4L RH ENGINE MOUNT SPACER

17 G022131 7 WASHER FLAT 3/8-M10 ZINC

18 046526 7 WASHER LOCK M10

19 0536210410 1 ASSY WIRE 14.00”

20 --- -- --------

21 0C3168 1 WASHER LOCK SPECIAL 5/16-M8

22 G022129 1 WASHER LOCK M8-5/16

23 G022145 2 WASHER FLAT 5/16-M8 ZINC

24 G045771 2 NUT HEX M8-1.25 G8 YEL CHR

25 --- -- --------

(1)26 0L01480ST0R 1 ENGINE MOUNT 6.8L LH SIDE

27 --- -- --------

28 G052243 6 SCREW HHC M10-1.5 X 60 C8.8

29 G051735 1 SCREW HHC M10-1.5 X 70 C8.8

30 0L0123 1 SPACER .41 X .75 X 1.68 ST/ZNC

NOTES (UNLESS OTHERWISE SPECIFIED):

(1) SHEET METAL PARTS LISTED IN THE BOM TABLE, PRIOR TO 1/1/16, ARE REPRESENTING GENERIC

PARTS (NO COLOR) :

• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO SAP BOM.

• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY)

IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

EXPLODEDVIEW: EV BATTERY 4.6L, 80KW & 6.8L 150KW

DRAWING#: 0F3675

GROUP C

APPLICABLETO:

ITEM PART# QTY. DESCRIPTION

REVISION: CN-0021496 Page 2 of 2

DATE: 11/9/18

1 0F3408 1 TRAY BATTERY

2 0F3411 1 STRAP BATTERY RETAINMENT

3 G058208 1 BATT 12VDC 24F 625

4 G022131 1 WASHER FLAT 3/8-M10 ZINC

5 050331A 1 BATT POST COVER RED +

6 G050331 1 BATT POST COVER BLK -

7 038805U 1 CABLE BATT BLK #1 X 18.00

8 038804U 1 CABLE BATT RED #1 X 28.00

9 G045771 1 NUT HEX M8-1.25 G8 YEL CHR

10 G022129 1 WASHER LOCK M8-5/16

11 G027482 1 WASHER SHAKEPROOF EXT 5/16 STL

12 G075763 1 BOOT BATTERY CABLE

13 0C2454 8 SCREW THF M6-1X16 N WA Z/JS

14 0F3409 1 SUPPORT BATTERY TRAY

15 0J3501 1 STRAP BATTERY 1.5X36

(2) 1 0F58730ST01 1 REAR WRAP C5

(2) 2 0F58680ST01 4 DOOR C5

(2) 3 0F58720ST01 2 CENTER SUPPORT C5

(3) 4 0F58710AL01 2 DISCHARGE DUCT LH & RH SIDE C5

(2) 5 0F58690ST01 2 FRONT CORNERS C5

(2) 6 0F58700ST01 1 DISCHARGE CENTER DUCT C5

(3) 7 0F58670AL01 1 ROOF C5 ALUM

11 0C2454 86 SCREW THF M6-1 X 16 N WA Z/JS

12 0F2766 2 SPLITTER

13 0F3181 4 SPLITTER SHORT

14 0F3185 2 STRINGER SPLITTER C3

15 0F3416 2 SUPPORT SPLITTER C5 130KW

16 0F3949 2 INSULATION CORNER POST

17 0C2634A 1 ASSEMBLY COVER ACCESS

18 022473 5 WASHER FLAT 1/4-M6 ZINC

19 022097 1 WASHER LOCK M6-1/4

20 022127 1 NUT HEX 1/4-20 STEEL

21 0F3072 20 INSULATION RETAINMENT HANGER

22 078115 58 WASHER SELF LOCKING DOME #4-40

23 0F3949B 3 INSULATION SPLITTER

24 0F3949A 4 INSULATION SHORT LOUVER

25 0F5048D 4 VISE-ACTION LATCH SLOTTED CIR

26 0E5968 1 GASKET EXTRUDED TRIM (566” LG)

27 0F5049 4 TAB PULL

28 0F3949L 2 INSULATION SPLITTER SML

29 0F3949E 1 INSULATION ROOF TOP REAR

30 0F3890A 9 RETAINER INSULATION (740)

31 087233 2 RIVET POP .1875 X .450 SS

32 0F3949C 1 INSULATION ROOF TOP

33 0F3949D 4 INSULATION DOOR

34 0F3949G 1 INSULATION DISCHARGE DUCT

35 0F3949J 2 INSULATION CENTER SUPPORT

36 0F3949K 1 INSULATION DISCHARGE DUCT TOP

37 0F3949F 2 INSULATION INNER DUCT SIDE

38 0F3890B 4 RETAINER INSULATION (820)

39 0F3890 14 RETAINER INSULATION (450)

40 042568 4 SCREW HHC M6-1.0 X 20 G8.8

42 022447 4 WASHER SHAKEPROOF INT 1/4

43 049813 4 NUT HEX M6 X 1.0 G8 YEL CHR

(1) 44 077992 28 NUT HEX LOCK M6-1.0 SS NY INS

45 0912970094 4 ASSY WIRE 14 AWG 34.8" GRN/YEL

46 0F2766A 1 SPLITTER C5

47 0F3949M 1 INSULATION SPLITTER SHRT MPS

48 0F8869D 1 KEY VISE-ACTION LATCH SLOT CIR

49 0E3257 6 SCREW TH-FRM M6 W/CAP SHKPRF W

50 078115A 12 WASHER SELF LOCKING DOME #8-32

51 066760 1 STRIP SEALANT 1/8 X 1 (44.52”LG)

(1) ALUMINUM ENCLOSURE NOTE: ALL ENCLOSURE PANELS THAT FASTEN TO

THE BASE FRAME MUST BE SECURED USING ITEM 11 & 49 THREAD FORMING

FASTENER AND ITEM 44 LOCK NUT. LOCK NUT IS TO BE INSTALLED AFTER THREAD

FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE PANELS. ALL ROOF PANELS

ARE TO BE SECURED IN THE SAME MANNER.

(2) NOTE: PART NUMBER SHOWN IS FOR TAN / STEEL. REFER TO THE SAMPLE

GUIDE BELOW FOR AVAILABLE COLOR AND/OR ALUMINUM PART NUMBER FORMAT.

0FXXXX0ST01 = TAN / STEEL 0FXXXX0ST13 = BISQUE / STEEL

0FXXXX0AL01 = TAN / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM

0FXXXX0ST08 = T- GRAY / STEEL 0FXXXX0ST14 = GRAY / STEEL

0FXXXX0AL08 = T- GRAY / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM

0FXXXX0ST05 = WHITE / STEEL

0FXXXX0AL05 = WHITE / ALUMINUM

(3) PART NUMBER SHOWN IS FOR TAN. SEE GUIDE BELOW FOR AVAILABLE COLOR AND PART NUMBER

FORMAT.

0FXXXX0AL08 = T- GRAY / ALUMINUM 0FXXXXALT13 = BISQUE / ALUMINUM

0FXXXX0AL05 = WHITE / ALUMINUM 0FXXXXALT14 = GRAY / ALUMINUM

1 033212 4 SCREW HHC 5/16-18 X 1-1/4 G5

2 065908 1 SUPPORT NAT GAS SOLENOID

3 0F6261A 1 REGULATOR ASSM 6.8L 130KW NG

0F6261B 1 REGULATOR ASSM 6.8L 150KW NG

4 052617 2 SCREW HHC M12-1.75 X 20 G8.8

5 022304 2 WASHER FLAT 1/2 ZINC

6 022129 4 WASHER LOCK M8-5/16

7 045773 2 NUT HEX M12-1.75 G8 YEL CHR

8 022195 2 WASHER LOCK 1/2

9 039130 1 NIPPLE CLOSE 1.25 NPT X 1.625

10 030131 1 ELBOW 90D 1-1/4 NPT

11 031015 1 NIPPLE PIPE 1-1/4 NPT X 3

088963 1 NIPPLE PIPE 1.25 NPT X 5.5 BL IRN (150KW ONLY)

12 0F6279 1 HARNESS FUEL JUMPER DUAL REG

13 057822 12 CLAMP HOSE #8 .53-1.00

14 059057 4 HOSE 3/4 ID SAE-30R2 (42” LG)

15 0F4408 2 Y CONNECTOR 500 SERIES BARBS

16 0D1509 1 DECAL INLET PRESSURE

17 050279 1 DECAL FUEL INLET NG

18 0D2696B 1 ADAPTOR THROTTLE BODY (BOSCH) (6.8L FORD GEARBOX)

19 0E4390 1 GASKET GOVERNOR ACTUATOR

20 0E4392 1 ACTUATOR BOSCH 60 GOVERNOR

21 0F0960 1 REDUCER 3.0" TO 2.75" TURBO

22 0F3885 1 MIXER 40/60MM ACTUATOR ASSY

23 0G3167 2 O-RING 2-3/4 X 3/32 X 2-15/16

24 0F3691F 1 VENTURI THROTTLE 44MM (6.8L FORD GEARBOX 130KW)

0F3691J 1 VENTURI THROTTLE 50MM (6.8L FORD 2-POLE 150KW)

25 026915 2 NIPPLE CLOSE 3/4 X 1.375

26 0A8064 2 BSHG RDCR HEX 1-1/4-3/4

27 081017 1 BARBED STR 1/4 NPT X 1/2

28 046580 4 SCREW SHC M6-1.0 X 45 G12.9

29 039294 1 CLAMP HOSE #44 2.31-3.25

30 022097 6 WASHER LOCK M6-1/4

31 052223 1 HOSE 1/2 ID SAE-30R2 FUEL/OIL (42” LG)

32 0D2698 1 GASKET ADAPTER THROT BODY (6.8L FORD ONLY)

33 040173 2 CLAMP HOSE #5.5 .62-.62

34 064346 1 PIPE TEE 1-1/4 NPT

35 059057 2 HOSE 3/4 ID SAE-30R2 (42” LG)

36 066212 1 CLAMP HOSE #52 2.81-3.75

37 0G46350ST03 1 BRACKET, HOSE RISER

38 042568 2 SCREW HHC M6-1.0 X 20 G8.8

39 049811 2 WASHER FLAT M6

1 033212 4 SCREW HHC 5/16-18 X 1-1/4 G5

2 065908 1 SUPPORT NAT GAS SOLENOID

3 0F6261H 1 REGULATOR ASSM 5.4L 80KW LPV (5.4L 80KW)

0F6261J 1 REGULATOR ASSM 5.4L 100KW LPV (5.4L 100KW)

0F6261K 1 REGULATOR ASSM 6.8L 100KW LPG (6.8L 100KW)

0F6261L 1 REGULATOR ASSM 6.8L 130KW LPV (6.8L 130KW)

0F6261M 1 REGULATOR ASSM 6.8L 150KW LPV (6.8L 150KW)

4 052617 2 SCREW HHC M12-1.75 X 20 G8.8

5 022304 2 WASHER FLAT 1/2 ZINC

6 022129 4 WASHER LOCK M8-5/16

7 045773 2 NUT HEX M12-1.75 G8 YEL CHR

8 064346 1 PIPE TEE 1-1/4 NPT

9 0A8064 2 BSHG RDCR HEX 1-1/4-3/4

10 030131 1 ELBOW 90D 1-1/4 NPT

11 031015 1 NIPPLE PIPE 1-1/4 NPT X 3

088963 1 NIPPLE PIPE 1.25 NPT X 5.5 BL IRN (6.8L 150KW ONLY)

12 026915 2 NIPPLE CLOSE 3/4 X 1.375

13 057823 4 CLAMP HOSE #10 .56-1.06

14 059057 2 HOSE 3/4 ID SAE-30R2 (45” LG)

15 0D2698 1 GASKET ADAPTER THROT BODY

16 0D1509 1 DECAL INLET PRESSURE

17 050280 1 DECAL FUEL INLET LPG (LP VAPOR APPLICATION)

18 0D2696B 1 ADAPTOR THROTTLE BODY (BOSCH) (6.8L)

0F2756A 1 MACHINING INTAKE ADAPTOR 60MM (5.4L)

19 0E4390 1 GASKET GOVERNOR ACTUATOR

20 0E4392 1 ACTUATOR BOSCH 60 GOVERNOR

21 0F0960 1 REDUCER 3.0" TO 2.75" TURBO

22 0F3885 1 MIXER 40/60MM ACTUATOR ASSY

23 0G3167 2 O-RING 2-3/4 X 3/32 X 2-15/16

24 0F3691B 1 VENTURI THROTTLE 36MM (5.4L 80KW)

0F3691D 1 VENTURI THROTTLE 40MM (5.4L 100KW)

0F3691E 1 VENTURI THROTTLE 42MM (6.8L 100KW)

0F3691F 1 VENTURI THROTTLE 44MM (6.8L 130KW)

0F3691J 1 VENTURI THROTTLE 50MM (6.8L 150KW)

25 022195 2 WASHER LOCK 1/2

26 0F6279 1 HARNESS FUEL JUMPER DUAL REG

27 081017 1 BARBED STR 1/4 NPT X 1/2

28 046580 4 SCREW SHC M6-1.0 X 45 G12.9

29 039294 1 CLAMP HOSE #44 2.31-3.25

30 022097 4 WASHER LOCK M6-1/4

31 047290 1 HOSE 3/8 ID SINGLE BRAID (42” LG)

32 040173 2 CLAMP HOSE #5.5 .62-.62

33 039130 1 NIPPLE CLOSE 1.25 NPT X 1.625

34 066212 1 CLAMP HOSE #52 2.81-3.75

(1) 35 0G46350ST03 1 BRACKET, HOSE RISER

(1) 36 042568 2 SCREW HHC M6-1.0 X 20 G8.8

(1) 37 022097 2 WASHER LOCK M6-1/4

(1) 38 049811 2 WASHER FLAT M6

(1) G6.8L UNITS ONLY

1 0F3017 1 BRACKET,D.C. ALTERNATOR LOWER

2 039253 3 SCREW HHC M8-1.25 X 20 G8.8

3 022129 4 WASHER LOCK M8-5/16

4 022145 4 WASHER FLAT 5/16-M8 ZINC

(2) 5 0D5419 REF OIL FILTER, FORD V-10 ENGINE

6 0D7055 1 DIPSTICK TUBE, FORD 6.8L

7 0D3488G 1 BELT SERPENTINE (65.0" LG) (1800 RPM)

0D3488J 1 BELT SERPENTINE (65.3" LG) (2300 RPM)

0D3488 1 BELT SERPENTINE (67.16" LG) (3000 RPM)

0D3488K 1 SERPENTINE BELT (68.3" LG) (3600 RPM)

8 057795A 1 BARBED EL 90 3/4 PLASTIC

9 059057 1 HOSE 3/4 ID SAE-30R2 (16.75”LG)

10 0F3287 1 BRACKET DC ALTERNATOR UPPER

(3) 11 0F5990 1 HARN ENG 6.8L H-100 (USE WITH PROBE P/N 0E2507)

0H2595 1 HARN ENG G6.8L G3 H-100 (USE WITH PROBE P/N 0H1827)

0F4419 1 HARN ENG 6.8L G-100 (USE WITH PROBE P/N 0E2507)

0H3081 1 HARN ENG G6.8L G3 MQT 480V (USE WITH PROBE P/N 0H1827)

0F9786 1 HARN ENG 6.8L G-100 MQT 208V (USE WITH PROBE P/N 0E2507)

0H3080 1 HARN ENG G6.8L G3 MQT 208V (USE WITH PROBE P/N 0H1827)

12 0E9868A 1 ALTERNATOR DC W/OUT PULLEY

13 057796 1 GROMMET

14 0F3216 1 PULLEY 80 OD DC ALTERNATOR (1800 RPM)

0F3216A 1 PULLEY 102 OD DC ALTERNATOR (2300 RPM)

0F3216C 1 PULLEY 132 OD DC ALTERNATOR (3000 RPM)

0F3216D 1 PULLEY 160 OD DC ALTERNATOR (3600 RPM)

15 035579 1 BSHG RDCR HEX 1/4 TO 1/8

16 0F4612 1 SENDER OIL PRESSURE 1/8" NPT

17 0D6658 1 DIPSTICK 6.8L FORD

(3) (1) 18 029333A 2 TIE WRAP UL 7.4" X .19" BLK

19 022097 3 WASHER LOCK M6-1/4

20 022473 3 WASHER FLAT 1/4 ZINC

21 042568 3 SCREW HHC M6-1.0 X 20 G8.8

22 0D8027 4 BOLT WATER PUMP PULLEY

23 0D8025 1 BOLT GROOVED IDLER PULLEY

24 0D8026 3 BOLT BELT TENSIONER

25 0D8030 1 TENSIONER ENG. AUTOMATIC BELT

26 0F2846 1 PULLEY WATER PUMP FORD (1800RPM UNITS)

0D8029 1 PULLEY ENGINE WATER PUMP (2-POLE & GEAR BOX)

27 0D8028 1 PULLEY GROOVED ENGINE IDLER

28 045771 1 NUT HEX M8-1.25 G8 YEL CHR

29 0D3454A 1 ENGINE G6.8L G3 V-10

0H0923 1 ENGINE G6.8L G3 V-10 (2009)

30 022131 2 WASHER FLAT 3/8-M10 ZINC

31 046526 1 WASHER LOCK M10

32 064416 1 SCREW HHC M10-1.5 X 45 G8.8 FT

33 045772 1 NUT HEX M10-1.5 G8 YEL CHR

34 0F3217 1 SPACER DC ALTERNATOR PULLEY

35 0F2776A 1 BRACKET SIGNAL CONDITIONER

36 0F6151 1 CAP RUBBER

37 0F4308 1 BRACKET DC ALT STABILIZER

38 0F3158 1 OIL COOLER FORD (150KW 3600RPM)

39 057823 2 CLAMP HOSE #10 .56-1.06

40 0E0502 1 TEMPERATURE SENDER DELPHI

41 0G0866 1 HOSE OIL COOLER PREFORMED 3/4 (150KW 3600RPM)

42 0F4301 1 HOSE OIL COOLER (150KW 3600RPM)

44 047527 1 BARBED STR 1/2NPT X 3/4

45 057823 4 CLAMP HOSE #10 .56-1.06 (150KW 3600RPM)

46 0E0992A 10 PLUG EXPANSION 14 OD

47 078637 A/R ADHESIVE LOCTITE 620

48 0G7519 1 DECAL EMISSION CTRL INFO 6.8L

49 0E8286 1 ELBOW 45D STREET 1/2NPT BRASS

(1) NOTE: I/N 18 IS FOR HOLDING SENSOR TO I/N 35.

(2) I/N 5 PART OF I/N 29.

(3) NOTE: NOT SHOWN)

EXPLODED VIEW: EV ENGCOMPRT R/H 6.8 (CPL)

DRAWING #: 0F3058

GROUP D

ITEM PART# QTY. DESCRIPTION

REVISION: CN-0016489-M Page 2 of 2

DATE: 5/29/18

1 0D5623 2 HEAT SHIELD EXHAUST

2 0D5418 1 STARTER MOTOR FORD V-10 ENGINE

3 G022131 1 WASHER FLAT 3/8-M10 ZINC

4 0F3514 1 SPACER FLEXPLATE 5.4L/6.8L (1800 RPM UNITS ONLY)

(3) 5 G022473 1 / 2 WASHER FLAT 1/4-M6 ZINC

(3) 6 0F2776A A/R BRACKET SIGNAL CONDITIONER

(1) 7 029333A 1 TIE WRAP UL 7.4" X .19" BLK (NOT SHOWN)

8 G057772 1 WASHER NYLON .565

9 0F2929 1 ENGINE ADAPTER 5.4L/6.8L

10 0F9965C 1 FLEX PLATE 2 POLE (1800 RPM UNITS ONLY)

0F9965C 2 FLEX PLATE 2 POLE (3600 RPM UNITS ONLY)

(2) 11 0D5417 REF. SCREW HHC M10-1.0 X 25 G10.9

12 0K3440 1 CLAMP HOSE 1.062OD DOUBLEWIRE (1800 RPM UNITS ONLY)

13 G057765 1 ADAPTER M14-1.50 X 3/8 NPT

14 G049340 1 BARBED EL 90 1/4NPT X 3/8

15 069860E 1 HOSE DRAIN ASSY 28"

16 G042909 3 SCREW HHC M8-1.25 X 30 G8.8

17 G022129 4 WASHER LOCK M8-5/16

18 0D9913 18 SCREW SHC M8-1.25 X 35 SS

19 G047290 1 HOSE 3/8 ID SINGLE BRAID

20 G022097 1 WASHER LOCK M6-1/4

21 G055596 1 BARBED STR 3/8 NPT X 3/8

22 G077996 1 CAP HOSE (1800 RPM UNITS ONLY)

23 0C7649 1 CLAMP HOSE .38-.87

24 G047411 1 SCREW HHC M6-1.0 X 16 G8.8

25 0G0321 1 HOSE COOL 5/8" ID 250#WP (14”)

26 0D3808 2 EXH MANIFOLD MACH 6.8L V-10

27 0D4255 2 GASKET EXHAUST MANIFOLD

28 G070010 2 SCREW HHC M8-1.25 X 35 SS G8.8

29 0D2244M 1 ASSY MAGPICKUP (3/8-24 MALE)

30 0F3844 8 WASHER FLAT .43 X 1.00

31 G052647 6 SCREW SHC M10-1.5 X 25 G12.9

32 G046526 6 WASHER LOCK M10

33 G039253 1 SCREW HHC M8-1.25 X 20 G8.8

34 G070008 10 WASHER FLAT M8 SS

35 G070006 30 WASHER LOCK M8 SSTL

36 0D2608 10 SCREW HHC 5/16-18 X 1/2 SSTL

37 0F5114 1 DECAL REFER TO OWNERS MANUAL

38 0F5454 1 PLATE MAG PICK-UP ADAPTOR

40 0F6104 1 COVER STARTER 5.4 & 6.8 FORD CPL

43 048031P 2 CLAMP HOSE BAND .88"

44 048031J 1 CLAMP HOSE BAND .63

45 0G1462 1 HOSE BARB REDUCER 5/8"-3/8"ID

(1) NOTE: I/N 7 IS FOR HOLDING SENSORS TO I/N 6.

(2) NOTE: I/N 11 IS PART OF ENGINE P/N 0D3454.

(3) QTY. REQ. FOR NON-MQT / QTY REQ. FOR MQT EPA CERT. (NOT REQUIRED

FOR NEXUS CONTROL PANELS)

1

0F2687

1

WELDMENT RADIATOR SUPPORT150

2 0F2611 1 RADIATOR 680 X 680 X 70 CPL

3 0F5254 1 V-BELT 31/64" X 62-3/8"

0F5253 1 V-BELT 31/64" X 61-3/8" (5.4L 100KW ONLY)

0F7077 1 V-BELT 1/2" X 63-3/8" (6.8L 100 130KW)

4 046526 12 WASHER LOCK M10

5 051756 8 SCREW HHC M10-1.5 X 20 G8.8

6 0C2454 2 SCREW THF M6-1 X 16 N WA Z/JS

7 052250 2 TAPE FOAM 1 X 1 (26.75” LG)

8 076749 1 TANK COOLANT RECOVERY

9 0F2573 1 PULLEY FAN V-GROOVE 9"

10 0F2610 1 FAN 26" LH ROTATION

11 0G56820ST03 1 FLAT TENSIONER ARM

12

0G2990

1

SHOULDER BOLT 3/8 X 1/2"

13 0F2862 1 SPRING TENSION CPL

14 0F2560 1 PULLEY V-BELT 4" FLANGED

15 022131 15 WASHER FLAT 3/8-M10 ZINC

(2) 16 039287 1 SCREW HHC M8-1.25 X 45 C8.8

17 052625 3 SCREW SHC M10-1.5 X 35 G12.9

18 0F2561 1 HUB FLEX PLATE

19 0C8165 5 NUT HEX LOCK 5/16-24 NY INS

20 0D6795 1 SCREW HHC M12-1.5 X 60 G8.8

21 0C7043 12 DISK FLEX

22 0E8909 1 COUPLING HUB FLEX (MACH)

0E8909A 1 COUPLING HUB FLEX (MACHINING)

23 048031C 1 CLAMP HOSE BAND 1/4

24 0C8146 4 SCREW HHC 5/16-24 X 1.124

25 082774 2 KEY WOODRUFF 4 X 19D

26 0F2686 1 HOSE RADIATOR UPPER CPL

27 0F5463 1 HOSE LOWER RAD CPL C5 6.8L

28 0F8695 1 ASSY BRG/SHAFT CPL FANDRIVE

29 0F4028 1 PULLEY 6.5" DIA MACHINED (6.8L 100KW)

0F4030 1 PULLEY 6" DIA MACHINED (6.8L 130KW)

0F4032 1 PULLEY 5.5" DIA MACHINED (5.4L 80KW & 6.8L

150KW)

0F4496 1 PULLEY 4.5" DIA MACHINED (5.4L 100KW)

30 042911 1 SCREW HHC M10-1.5 X 30 G8.8

31 0F2872 1 SCREW HHC 1/2-13 X 2" G8

32 022304 2 WASHER FLAT 1/2 ZINC

33 022195 1 WASHER LOCK 1/2

34 022196 1 NUT HEX 1/2-13 STEEL

35 049813 8 NUT HEX M6 X 1.0 G8 YEL CHR

36 070015 1 NUT HEX LOCK 5/16-18 NY INS SS

39 022145 1 WASHER FLAT 5/16-M8 ZINC

40 022129 1 WASHER LOCK M8-5/16

42 035685 4 CLAMP HOSE #28 1.32-2.25

43 045764 1 SCREW HHTT M4-0.7 X 8 BP

44 065852 1 SPRING CLIP HOLDER .37-.62

45 0C7649 1 CLAMP HOSE .38-.87

46 055596 1 BARBED STR 3/8 NPT X 3/8

47 069860E 1 HOSE DRAIN ASSY 28"

(1) 48 069811 REF CAP HEX 1/4 NPT BRASS

49 080713 1 BRACKET COOLANT TANK

50 022473 16 WASHER FLAT 1/4-M6 ZINC

51 022097 16 WASHER LOCK M6-1/4

52 042568 8 SCREW HHC M6-1.0 X 20 G8.8

53 0F5050 1 SHIELD RADIATOR C5

54 039253 1 SCREW HHC M8-1.25 X 20 G8.8

55 051769 1 WASHER LOCK M12

56 0C8145 8 WASHER FLEX (THIN)

57 0E2507 1 PROBE, COOLANT LEVEL 3/8 NPTF

58 090283 1 CAP RADIATOR 13 PSI

59 0C8566 8 SCREW HHFC M6-1.0 X 20 G8.8

60 0F2776A 1 BRACKET, SIGNAL CONDITIONER

61 052644 1 SPACER .5 X 1.5 X .25 STL/ZINC

62 0G4376 1 WASHER BELLEVILLE .75X.38X.028

63 0G56830ST03 1 BENT 90 TENSIONER ARM SUPPORT

64 051698 1 SCREW HHC M8-1.25 X 75 C8.8

65 049820 1 NUT HEX LOCK M8-1.25 NY INS

66 022145 2 WASHER FLAT 5/16-M8 ZINC

67 0G6151 1 EYEBOLT 3/8-16 X 3.5" TURNED

(1) ITEM 48 IS INCLUDED WITH 47.

(2) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THREADS.

EXPLODED VIEW: EV MUFFLER 4.6/5.4/6.8L CPL C5

DRAWING #: 0F2969

GROUP D

ITEM PART# QTY. DESCRIPTION

REVISION: K-1591-J Page 2 of 2

DATE: 1/29/15

1 0F2807C 1 PIPE EXH MAN R/H 6.8L G/B CPL (6.8L C5)

0F2807E 1 PIPE EXH MAN R/H 5.4L G/B & 2P (5.4L C5)

0F9207 1 PIPE EXH MANIFOLD 4.6L RH

2 0F2807B 1 PIPE EXH MAN L/H 6.8L G/B CPL (6.8L C5)

0F2807D 1 PIPE EXH MAN L/H 5.4L G/B & 2P (5.4L C5)

0F9208 1 PIPE EXH MANIFOLD 4.6L LH

4 0A6765 2 RING GASKET 2.5 DIA

5 0F4710 6 WASHER LOCK M10 SS

6 0F7200 6 SCREW HHC M10-1.5 X 50 SS FTH

7 080762 8 BOLT U 3/8-16 X 2.62

8 0F2809 1 PIPE EXHAUST CROSSOVER

9 0F2981A 2 MFLR 7" X 9" X 25" (2) 2.5" IN/2.5" OUT

10 0F2962 2 MUFFLER STRAP

11 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS

12 022097 12 WASHER LOCK M6-1/4

13 0F2830 2 MUFFLER BRACKET STIFFENER

18 0F2773C 2 EXHAUST BLANKET 900MM LONG (6.8L C5)

0F2773D 2 EXHAUST BLANKET 850MM LONG (5.4L C5)

19 0D3159 1 FLANGE EXHAUST

20 088775 6 WASHER FLAT 3/8 SS

21 0F2808 2 EXHUAST OUTLET PIPE CPL

22 0F5447 1 BRKT MUFFLER

23 022473 20 WASHER FLAT 1/4-M6 ZINC

24 0F6214 2 PIPE ELBOW EXHAUST MUFFLER

26 0L1789 8 MUFFLER STRAP UPPER/LOWER

27 049813 8 NUT HEX M6 X 1.0 G8 YEL CHR

28 049721 12 SCREW HHC M6-1.0 X 35 G8.8 BLK

29 088510 6 NUT HEX M10-1.5 SS

30 0C9748 1 PLUG M18-1.50

1 0F2807C 1 PIPE EXH MAN R/H 6.8L G/B CPL (6.8L C5)

0F2807E 1 PIPE EXH MAN R/H 5.4L G/B & 2P (5.4L C5)

0F9207 1 PIPE EXH MANIFOLD 4.6L RH

2 0F2807B 1 PIPE EXH MAN L/H 6.8L G/B CPL (6.8L C5)

0F2807D 1 PIPE EXH MAN L/H 5.4L G/B & 2P (5.4L C5)

0F9208 1 PIPE EXH MANIFOLD 4.6L LH

4 0A6765 2 RING GASKET 2.5 DIA

5 0F4710 6 WASHER LOCK M10 SS

6 0F7200 6 SCREW HHC M10-1.5 X 50 SS FTH

7 080762 8 BOLT U 3/8-16 X 2.62

8 0F2809 1 PIPE EXHAUST CROSSOVER

9 0F2981A 2 MFLR 7" X 9" X 25" (2) 2.5" IN/2.5" OUT

10 0F2962 2 MUFFLER STRAP

11 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS

12 022097 8 WASHER LOCK M6-1/4

13 0F2830 2 MUFFLER BRACKET STIFFENER

18 0F2773C 2 EXHAUST BLANKET 900MM LONG (6.8L C5)

0F2773D 2 EXHAUST BLANKET 850MM LONG (5.4L C5)

19 0D3159 1 FLANGE EXHAUST

20 088775 6 WASHER FLAT 3/8 SS

21 0F2808 2 EXHUAST OUTLET PIPE CPL

22 0F5447 1 BRKT MUFFLER

23 022473 12 WASHER FLAT 1/4-M6 ZINC

24 0F6214 2 PIPE ELBOW EXHAUST MUFFLER

26 0F6803 4 MUFFLER STRAP UPPER/LOWER

27 049813 4 NUT HEX M6 X 1.0 G8 YEL CHR

28 049721 8 SCREW HHC M6-1.0 X 35 G8.8 BLK

29 088510 6 NUT HEX M10-1.5 SS

30 0C9748 1 PLUG M18-1.50

EXPLODED VIEW: EV BLOCK HEATER 6.8L

DRAWING #: 0G0878D

GROUP A

ITEM PART# QTY. DESCRIPTION

REVISION: K-2046-C Page 2 of 2

DATE: 12/21/15

1 047411 2 SCREW HHC M6-1.0 X 16 G8.8

2 022097 4 WASHER LOCK M6-1/4

3 022473 4 WASHER FLAT 1/4 ZINC

4 084918G 1 HEATER ENG 1500W 120V

5 0G0015 4 CLAMP HOSE 7/8” OD DOUBLE WIRE

6 042568 2 SCREW HHC M6-1.0 X 20 G8.8

7 055934D 1 CLAMP VINYL 1.06 X .406 Z

8 084427 1 BRACKET HEATER

9 035467 1 NIPPLE CLOSE 3/8NPT X 1 VIBRA

10 049813 2 NUT HEX M6-1.0 G8 YEL CHR

11 050967 1 HOSE COOL 5/8 ID 20R3 (33”LG)

12 022129 1 WASHER LOCK M8-5/16

13 042907 1 SCREW HHC M8-1.25 X 16 G8.8

14 0C4905 2 BARBED EL 45 3/8NPT X 5/8OD

0C4905 1 BARBED EL 45 3/8NPT X 5/8OD (150KW ONLY)

15 0A6283 1 HOSE PREFORMED BLOCK HEATER

16 025066 1 COUPLING FULL 3/8-18

17 059057 1 HOSE 3/4 ID SAE-30R2 (8”LG) (150KW ONLY)

18 057823 2 CLAMP HOSE #10 .56-1.06 (150KW ONLY)

19 0L4800 1 BARB Y 5/8 HOSE (150KW ONLY)

20 050967 1 HOSE COOL 5/8 ID 20R3 (24”LG) (150KW ONLY)

21 0F4355 REF. ADAPTER 1/2”NPT X 3/8”NPT (150KW ONLY)

22 0G0153 REF. BARBED EL 90 1/2NPT X 3/4 HOSE (150KW ONLY)

23 057823 REF. CLAMP HOSE #10 .56-1.06 (150KW ONLY)

24 0G0866 REF. HOSE OIL COOLER PREFORMED 3/4 (150KW ONLY) (SEE SPECIAL NOTE)

1 047411 2 SCREW HHC M6-1.0 X 16 G8.8

2 022097 4 WASHER LOCK M6-1/4

3 022473 4 WASHER FLAT 1/4 ZINC

4 084918G 1 HEATER ENG 1500W 120V

5 0G0015 4 CLAMP HOSE 7/8” OD DOUBLE WIRE

6 042568 2 SCREW HHC M6-1.0 X 20 G8.8

7 055934D 1 CLAMP VINYL 1.06 X .406 Z

8 084427 1 BRACKET HEATER

9 035467 1 NIPPLE CLOSE 3/8NPT X 1 VIBRA

10 049813 2 NUT HEX M6-1.0 G8 YEL CHR

11 050967 1 HOSE COOL 5/8 ID 20R3 (33”LG)

12 022129 1 WASHER LOCK M8-5/16

13 042907 1 SCREW HHC M8-1.25 X 16 G8.8

14 0C4905 2 BARBED EL 45 3/8NPT X 5/8OD

0C4905 1 BARBED EL 45 3/8NPT X 5/8OD (150KW ONLY)

15 0A6283 1 HOSE PREFORMED BLOCK HEATER

16 025066 1 COUPLING FULL 3/8-18

17 059057 1 HOSE 3/4 ID SAE-30R2 (8”LG) (150KW ONLY)

18 057823 2 CLAMP HOSE #10 .56-1.06 (150KW ONLY)

19 0G8847 1 BARB Y UNIVERSAL 5/8-3/4 HOSE (150KW ONLY)

20 050967 1 HOSE COOL 5/8 ID 20R3 (24”LG) (150KW ONLY)

21 0F4355 REF. ADAPTER 1/2”NPT X 3/8”NPT (150KW ONLY)

22 0G0153 REF. BARBED EL 90 1/2NPT X 3/4 HOSE (150KW ONLY)

23 057823 REF. CLAMP HOSE #10 .56-1.06 (150KW ONLY)

24 0G0866 REF. HOSE OIL COOLER PREFORMED 3/4 (150KW ONLY) (SEE SPECIAL NOTE)

1 0F6207 1 OUTLET 20A GFCI

0E3573 1 COVER,BLANK 4X2 1/8 HNDY BX

2 0C9275 1 BOX HANDY 2-1/8 X 4

3 025393 2 SCREW HHTT #10-24 X 3/8 CZ

4 0G0896 REF HARN ALT CON BOX 1PH QT

0G0897 REF HARN ALT CON BOX 3PH QT

5 070208 1 GROMMET .87 X .25 X .62

1

0F2885

1

PANEL CB CONN BOX

2 0F2883 1 STAND RH CONTROL

3 0F3685 1 STAND LH CONTROL C5 GRBX

4 023484N 1 BUSHING SNAP SB-2.5-31

023484N 2 BUSHING SNAP SB-2.5-31 (FOR 5.4L 1000KW 1PHASE)

5 086961 1 INTERFACE 1PH 240V

067617030A - INTERFACE 3PHS 416/480V

067617030B - INTERFACE 3PHS 208/240V

072158 - ASSY INTFC 3PH 600V

6 043180 4 WASHER FLAT M4

7 022264 6 WASHER LOCK #8-M4

8 0C3990 6 SCREW PHTT M4-0.7 X 10 ZYC

9 * 057701 REF. BLOCK TERM 20A 8 X 6 X 1100V

10 022155 2 WASHER LOCK #6

11 0C2428 2 SCREW PHTT #6-32 X 1/2 ZYC

12 0F3618 1 DECAL CPL CUST CONN H CTRL

13 0A9457 1 DECAL NEUTRAL

14 057073 2 JUNCTION BLOCK 3/8-16

15 ** 0D5466 REF. BUS BAR NEUTRAL BLOCK 390

16 ** 0A7822 REF. LUG SLDLSS 600/250-1/0 X 1/4-28

17 022237 4 WASHER LOCK 3/8

18 022241 4 NUT HEX 3/8-16 STEEL

19 049226 6 WASHER LOCK M5

20 0C2266 6 SCREW PHTT M5-0.8 X 16 ZYC

21 0C2454 10 SCREW THF M6-1 X 16 N WA Z/JS

22 042568 4 SCREW HHC M6-1.0 X 20 G8.8

23 022473 12 WASHER FLAT 1/4-M6 ZINC

24 022097 8 WASHER LOCK M6-1/4

25 049813 4 NUT HEX M6 X 1.0 G8 YEL CHR

26 0E9764 6” RAIL SNAPTRACK PCB HOLDER BULK

27 0G6962B 1 ASSY RELAY PCB 12VDC

28 025433 1 LUG SLDLSS #6-14 X 13/64 CU

29 024469 1 SCREW HHTT #10-32 X 3/8 CZ

30 067210A 1 DECAL GROUND LUG

31 0D6029 4 SCREW HHTT M6-1.0 X 16 ZYC

32 051713 2 WASHER FLAT M5

33 081008 1 GROMMET 1.25 X .25 X .75

34 077043J 3 CONDUIT FLEX 2.0" ID

077043J 4 CONDUIT FLEX 2.0" ID (FOR 5.4L/100KW 1 PHASE)

35 0F6156 1 PLATE WIRE SNGL GALV

36 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)

37 *** 0F3113 REF ASSY PCB HSB CTRL IGN MODULE

38 047411 4 SCREW HHC M6-1.0 X 16 G8.8

39 036943 2 SCREW PPHM #10/32 X 2

40 023897 3 WASHER FLAT #10 ZINC

41 022152 2 WASHER LOCK #10

42 022158 2 NUT HEX #10-32 STEEL

43 0F8565 1 DECAL H-100 RB3 CUST CONN

44 045764 1 SCREW HHTT M4-0.7 X 8 ZP

45 023762 1 WASHER SHAKEPROOF EXT #10 STL

1.) UL CIRCUIT BREAKER (FD)

A 0F2887 1 COVER FD FRM CB

C 0D5572 - CB 0150A 3P 600V S FD6 LL

0D5573 - CB 0175A 3P 600V S FD6 LL

0D5574 - CB 0200A 3P 600V S FD6 LL

0D5575 - CB 0225A 3P 600V S FD6 LL

0D5576 - CB 0250A 3P 600V S FD6 LL

D 0F0199 1 INSULATOR CB FD FRAME 30MIL

E 065960 4 SCREW SHC 1/4-20 X 4 G8.8 NZ

F 022473 4 WASHER FLAT 1/4-M6 ZINC

G 022097 4 WASHER LOCK M6-1/4

H 022127 4 NUT HEX 1/4-20 STEEL

J 0C2454 4 SCREW THF M6-1 X 16 N WA Z/JS

K 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)

L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

2.) UL CIRCUIT BREAKER (JD+LD)

A 0F2721 1 COVER CIR BRKR JD/LD

C 0D5577 - CB 0300A 3P 600V S JD6 LL

0D5578 - CB 0350A 3P 600V S JD6 LL

0D5579 - CB 0400A 3P 600V S JD6 LL

0D5581 - CB 0600A 3P 600V S LD6

0D5585 - CB 0450A 3P 600V S LD6 LL

D 0F2353 2 INSULATOR CIRCUIT BR. JD/LD

E 022770 4 SCREW RHM 1/4-20 X 3

F 022473 4 WASHER FLAT 1/4-M6 ZINC

G 022097 4 WASHER LOCK M6-1/4

H 022127 4 NUT HEX 1/4-20 STEEL

J 0C2454 7 SCREW THF M6-1 X 16 N WA Z/JS

K 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)

L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

3) UL CIRCUIT BREAKER (ED)

A 0F3327 1 COVER,ED CB TALL

C 0D5556 1 CB 0090A 3P 480V S ED4 LL

0D5566 - CB 0060A 3P 600V S ED6 LL

0D5568 - CB 0080A 3P 600V S ED6 LL

0D5570 - CB 0100A 3P 600V S ED6 LL

0D9693 - CB 0125A 3P 480V S ED4 LL

D 0F0492 1 INSULATOR CB S (ED-3P)

E 048927 4 SCREW RHM #10-32 X 4-1/2

F 023897 4 WASHER FLAT #10 ZINC

G 022152 4 WASHER LOCK #10

H 022158 4 NUT HEX #10-32 STEEL

J 0C2454 7 SCREW THF M6-1 X 16 N WA Z/JS

K 029289 1 TAPE ELEC 1/2 FOAM (AS REQ’D)

L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

* ITEM INCLUDED WITH HARNESS.

** ITEM INCLUDED WITH 0D5464B.

*** ITEM IS PART OF 9R.

3.)

UL CIRCUIT BREAKER (225AF)

A 0F4173 1 COVER CB C5 225AF

C 0F4165$ REF CIRCUIT BREAKERS 200A FRAME

D 0F4186 1 COVER CB DISH 225AF

E 036261 4 RIVET POP .125 X .275 SS

F 053640 4 SCREW RHM #8-32 X 3-1/4

G 038150 4 WASHER FLAT #8 ZINC

H 022264 4 WASHER LOCK #8-M4

J 022471 4 NUT HEX #8-32 STEEL

K 029289 2 TAPE ELEC 1/2 FOAM

L 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

M 022129 9 WASHER LOCK M8-5/16

N 0F8432 1 INSULATOR CB 225AF

P 0C2454 7 SCREW THF M6-1 X 16 N WA Z/JS

R 0F8451 3 LUG SLDLSS 300 MCM-6 AL/CU

S 049897 6 SCREW SHC M8-1.25 X 20 G8

T 022145 6 WASHER FLAT 5/16-M8 ZINC

U 045771 3 NUT HEX M8-1.25 G8 CLEAR ZINC

V 0F8843 3 BUS BAR 200A LUG ADAPTOR

W* W/CB 2 TERMINAL COVER CB

X 0G3259 1 DECAL TERMINAL SHOCK HZD BI

Y 058306 3 SCREW SHC M8-1.25 X 25 G12.9

4.) UL CIRCUIT BREAKER (400AF)

A 0F4175 1 COVER CB C5 400AF

C 0F4166$ REF CIRCUIT BREAKERS 400A FRAME

D 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

E 042419 4 SCREW RHM 10-32 X 4

F 023897 8 WASHER FLAT #10 ZINC

G 022152 4 WASHER LOCK #10

H 022158 4 NUT HEX #10-32 STEEL

J 0C2454 7 SCREW THF M6-1 X 16 N WA Z/JS

K 029289 1 TAPE ELEC 1/2 FOAM

L 052647 6 SCREW SHC M10-1.5 X 25 G12.9

M 046526 6 WASHER LOCK M10

N W/CB 3 BUS BAR CB ADAPTER 225-400 A

P 0A7822 3 LUG SLDLSS 600/250-1/0 X 1/4-28

R 022131 3 WASHER FLAT 3/8-M10 ZINC

S* W/CB 2 TERM COVER CB

T 023334 6 SCREW HHC 1/4-28 X 1/2 G5

U 022097 6 WASHER LOCK M6-1/4

V 0G3259 1 DECAL TERMINAL SHOCK HZD BI

5.) UL CIRCUIT BREAKER (800AF)

A 0F4176 1 COVER CB C5 800AF

C 0F4167$ REF CIRCUIT BREAKERS 800A FRAME

D 0F8433 2 INSULATOR CB 800AF

E 024196 4 SCREW RHM 1/4-20 X 3-1/2

F 022473 4 WASHER FLAT 1/4-M6 ZINC

G 022097 4 WASHER LOCK M6-1/4

H 022127 4 NUT HEX 1/4-20 STEEL

J 0C2454 7 SCREW THF M6-1X16 N WA Z/JS

K 029289 2 TAPE ELEC 1/2 FOAM

L 060619 2/3 SCREW SHC M10-1.50 X 40 G12.9

M 022131 2/3 WASHER FLAT 3/8-M10 ZINC

N 022237 2/3 WASHER LOCK 3/8

P 045772 2/3 NUT HEX M10-1.5 G8 YEL CHR

R 0F9721 2/3 LUG SLDLSS 3/0-400X3 MCM AL/CU

S 0D2157 4/6 SCREW SHC M6-1.0 X 50 G8.8

T 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

U* W/CB 2 TERM COVER VITZROTECH 400AF CB

V 0G3259 1 DECAL TERMINAL SHOCK HZD BI

W 022097 4/6 WASHER LOCK M6-1/4

6.) NEUTRAL BLOCK 390 / 200-400A

A 0D5466 2 BUS BAR NEUTRAL BLOCK 390

B 039287 1 SCREW HHC M8-1.25 X 45 G8.8 FT

C 022145 1 WASHER FLAT 5/16-M8 ZINC

D 022129 1 WASHER LOCK M8-5/16

E 045771 1 NUT HEX M8-1.25 G8 YEL CHR

F 045335 2 SCREW HHC 1/4-28 X 3/4 G5

G 022097 2 WASHER LOCK M6-1/4

H 0A7822 1 LUG SLDLSS 600/250-1/0X1/4-28

* HARDWARE FOR MTG. CB TERMINAL COVERS IS

SUPPLIED WITH CIRCUIT BREAKERS.

1

0F2885

1

PANEL CB CONN BOX

2 0G0171 1 STAND RH CONTROL CPL C5

0G0171A 1 STAND RH CONTROL CPL C5 2 HOLE

3 0G0172 1 STAND LH CONTROL CPL C5

4 023484N 1 BUSHING SNAP SB-2.5-31

5 086961 1 INTERFACE 1PH 240V

067617030A - INTERFACE 3PHS 416/480V

067617030B - INTERFACE 3PHS 208/240V

6 043180 4 WASHER FLAT M4

7 022264 6 WASHER LOCK #8-M4

8 0C3990 6 SCREW PHTT M4-0.7 X 10 ZYC

9 * 057701 REF. BLOCK TERM 20A 8 X 6 X 1100V

10 022158 2 NUT HEX #10-32 STEEL

11 0F8565 1 DECAL H-100 RB3 CUST CONN

12 0F3618 1 DECAL CPL CUST CONN H CTRL

13 0A9457 1 DECAL NEUTRAL

14 057073 2 JUNCTION BLOCK 3/8-16

15 ** 0D5466 REF. BUS BAR NEUTRAL BLOCK 390

16 ** 0A7822 REF. LUG SLDLSS 600/250-1/0 X 1/4-28

17 022237 4 WASHER LOCK 3/8

18 022241 4 NUT HEX 3/8-16 STEEL

19 049226 6 WASHER LOCK M5

20 0C2266 6 SCREW PHTT M5-0.8 X 16 ZYC

21 0C2454 10 SCREW THF M6-1 X 16 N WA Z/JS

22 042568 4 SCREW HHC M6-1.0 X 20 G8.8

23 022473 12 WASHER FLAT 1/4-M6 ZINC

24 022097 8 WASHER LOCK M6-1/4

25 049813 4 NUT HEX M6 X 1.0 G8 YEL CHR

26 0E9764 6” RAIL SNAPTRACK PCB HOLDER BULK

27 0G6962B 1 ASSY RELAY PCB 12VDC

28 025433 1 LUG SLDLSS #6-14 X 13/64 CU

29 024469 1 SCREW HHTT #10-32 X 3/8 CZ

30 067210A 1 DECAL GROUND LUG

31 0D6029 4 SCREW HHTT M6-1.0 X 16 ZYC

32 051713 2 WASHER FLAT M5

33 081008 1 GROMMET 1.25 X .25 X .75

34 077043J 3 CONDUIT FLEX 2.0" ID

35 0F6156 1 PLATE WIRE SNGL GALV

36

029289

1

TAPE ELEC 1/2 FOAM (AS REQ’D)

37 *** 0F3113 REF ASSY PCB HSB CTRL IGN MODULE

38 047411 4 SCREW HHC M6-1.0 X 16 G8.8

39 036943 2 SCREW PPHM #10/32 X 2

40 023897 3 WASHER FLAT #10 ZINC

41 022152 2 WASHER LOCK #10

42 045764 1 SCREW HHTT M4-0.7 X 8 ZP

43 023762 1 WASHER SHAKEPROOF EXT #10 STL

1.) UL CIRCUIT BREAKER (800AF)

A 0G0173 1 COVER, CB 803 C5

C 0F4167$ REF CIRCUIT BREAKERS 800A FRAME

D 0F8433 2 INSUL CB 800AF

E 022477 4 SCREW RHM 1/4-20 X 1-1/2

F 022473 8 WASHER FLAT 1/4-M6 ZINC

G 022097 4 WASHER LOCK M6-1/4

H 022127 4 NUT HEX 1/4-20 STEEL

J 0F1733 1 DECAL CUSTOMER CONNECT INSIDE

K 029289 2 TAPE ELEC 1/2 FOAM

L 060619 2/3 SCREW SHC M10-1.50 X 40 G12.9

M 022131 2/3 WASHER FLAT 3/8-M10 ZINC

N 022237 2/3 WASHER LOCK 3/8

P 045772 2/3 NUT HEX M10-1.5 G8 YEL CHR

R 0F9721 2/3 LUG SLDLSS 3/0-400X3 MCM AL/CU

S 0D2157 4/6 SCREW SHC M6-1.0 X 50 G8.8

T **** W/CB 2 TERM. COVER VITZROTECH 400AF CB

U 0G3259 1 DECAL TERMINAL SHOCK HZD BI

V 022097 4/6 WASHER LOCK M6-1/4

2.) NEUTRAL BLOCK 390 / 200-400A

A 0D5466 1 BUS BAR NEUTRAL BLOCK 390

B 039287 1 SCREW HHC M8-1.25 X 45 G8.8 FT

C 022145 1 WASHER FLAT 5/16-M8 ZINC

D 022129 1 WASHER LOCK M8-5/16

E 045771 1 NUT HEX M8-1.25 G8 YEL CHR

F 045335 2 SCREW HHC 1/4-28 X 3/4 G5

G 083896 2 WASHER LOCK 1/4-M6 SS

H 0A7822 1 LUG SLDLSS 600/250-1/0 X 1/4-28

* ITEM INCLUDED WITH HARNESS

** ITEM INCLUDED WITH 0D5464B

*** ITEM IS PART OF 9R.

**** HARDWARE FOR MTG. CB TERMINAL COVERS IS SUPPLIED WITH

CIRCUIT BREAKERS.

Varumärke:	Generac
Kategori:	Inte kategoriserad
Modell:	QT15068GVNNA

Generac QT15068GVNNA Bruksanvisning

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