Kemppi A7 MIG Welder 450 Bruksanvisning
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A7 MIG Welder 450
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1804
A7 MIG WelderA7 MIG Welder
EN
INTEGRATION GUIDE
2A7 MIG Welder© Kemppi Oy 2018 1804
CONTENTS
1. Introduction ..........................................................................................4
2. Integration step by step ...................................................................4
3. Hardware installation ........................................................................5
3.1 Procedures before use ..............................................................................5
3.2 System overview .......................................................................................5
3.3 Power source .............................................................................................7
3.4 Cooling unit ...............................................................................................7
3.5 Wire feeder ................................................................................................7
3.6 Welding torch ............................................................................................9
3.6.1 Mounting .............................................................................................. 9
3.6.2 Push-pull torches ....................................................................................9
3.6.3 Wire inch button ....................................................................................9
3.6.4 Torch-cleaning with compressed air ...........................................................9
3.6.5 Touch-sensing with the gas nozzle ...........................................................10
3.7 Collision sensor .......................................................................................10
3.8 Interconnection cable set .......................................................................11
3.8.1 The arc measurement cable ....................................................................11
3.8.2 Wire feeder control cable .......................................................................12
3.8.3 Welding cable ......................................................................................12
3.8.4 Shielding gas hose ................................................................................12
3.8.5 Cooling hoses ......................................................................................12
3.9 Fieldbus communication ........................................................................13
3.10 Ethernet (web user interface server) ......................................................14
3.11 Emergency input functions ....................................................................14
3.12 Touch sensor status fast output ..............................................................15
3.13 I/O device ................................................................................................16
3.13.1 Installation ..........................................................................................16
3.13.2 Inputs ................................................................................................19
3.13.3 Outputs ..............................................................................................20
3.14 Dual wire feeder support ........................................................................21
3.14.1 Installation ..........................................................................................22
3.14.2 Connect the second wire feeder ..............................................................24
3.15 Powering up ............................................................................................24
4. Accessing the Web user interface ..............................................25
4.1 Conguring the network settings ..........................................................25
4.2 Opening the web user interface ............................................................26
5. System configuration ......................................................................27
5.1 Welding system, sensors and devices ....................................................27
5.1.1 General settings ...................................................................................27
5.1.2 Wire feed settings .................................................................................27
5.1.3 Gas sensor settings ...............................................................................28
5.1.4 General robot settings ...........................................................................29
5.1.5 Touch sensor settings ............................................................................29
5.1.6 Collision sensor settings ........................................................................29
5.1.7 Emergency stop settings ........................................................................29
5.1.8 Watchdog settings ................................................................................30
5.1.9 Welding system time .............................................................................30
5.2 Digital robot interface .............................................................................31
5.2.1 Fieldbus settings ..................................................................................31
5.2.2 Selecting the proper I/O table .................................................................31
5.2.3 Setting up scaling values .......................................................................32
5.3 Users ........................................................................................................34
5.4 Inputs and outputs ..................................................................................35
5.4.1 Inputs ................................................................................................35
5.4.2 Outputs ..............................................................................................35
5.5 Memory channels ....................................................................................36
5.6 System backup ........................................................................................36
6. Digital robot interface .....................................................................37
6.1 Control functions ....................................................................................37
6.1.1 WireFeedSpeed ....................................................................................38
6.1.2 Voltage ...............................................................................................38
6.1.3 FineTuning ..........................................................................................39
6.1.4 Dynamics ............................................................................................39
6.1.5 MemoryChannel ..................................................................................39
INTEGRATION GUIDE
3A7 MIG Welder© Kemppi Oy 2018 1804
6.1.6 PulseCurrent ........................................................................................40
6.1.7 PulseBaseCurrent .................................................................................40
6.1.8 PulseFrequency ....................................................................................40
6.1.9 PulseLength ........................................................................................40
6.1.10 WeldingAllowed ...................................................................................40
6.1.11 SimulationMode...................................................................................40
6.1.12 StartWelding .......................................................................................41
6.1.13 WireInch .............................................................................................41
6.1.14 WireRetract .........................................................................................41
6.1.15 GasBlow .............................................................................................41
6.1.16 AirBlow ...............................................................................................41
6.1.17 TouchSensorToolS el ..............................................................................41
6.1.18 TouchSensorOn ....................................................................................41
6.1.19 OnlineControl ......................................................................................41
6.1.20 Watchdog ...........................................................................................42
6.1.21 ErrorReset ...........................................................................................42
6.1.22 HotStartOn ..........................................................................................42
6.1.23 CraterFillOn .........................................................................................42
6.1.24 DigitalOutput1 – DigitalOutput8 .............................................................42
6.1.25 WireFeederSelect .................................................................................42
6.2 Status functions .......................................................................................43
6.2.1 WeldingCurrent....................................................................................46
6.2.2 WeldingVoltage ...................................................................................46
6.2.3 WeldingWireFeedSpeed.........................................................................46
6.2.4 MotorCurrent ......................................................................................46
6.2.5 GasFlowRate ........................................................................................46
6.2.6 ErrorNumber .......................................................................................46
6.2.7 WeldingMemoryChannel .......................................................................47
6.2.8 TAST ..................................................................................................47
6.2.9 WeldingProcess ....................................................................................47
6.2.10 Ready .................................................................................................47
6.2.11 PowerSourceReady ...............................................................................47
6.2.12 CoolingUnitOk .....................................................................................47
6.2.13 ProgramSaved .....................................................................................47
6.2.14 RobotHasControl ..................................................................................47
6.2.15 CycleOn ..............................................................................................47
6.2.16 ArcOn .................................................................................................48
6.2.17 GasFlowOk ..........................................................................................48
6.2.18 MainCurrentOn ....................................................................................48
6.2.19 CurrentOk ...........................................................................................48
6.2.20 MotorCurrentOk ...................................................................................48
6.2.21 WFSpeedOk ........................................................................................48
6.2.22 TouchSensed .......................................................................................48
6.2.23 Error...................................................................................................48
6.2.24 CollisionDetected .................................................................................48
6.2.25 ToleranceError .....................................................................................49
6.2.26 WireStuck ...........................................................................................49
6.2.27 GateDoorOpen ....................................................................................49
6.2.28 DigitalInput1 – DigitalInput8 ..................................................................49
6.2.29 PanelLocked ........................................................................................49
6.2.30 LocalRemote .......................................................................................49
6.2.31 AutoManual ........................................................................................49
6.3 I/O tables .................................................................................................50
6.3.1 KEMPPI1: KempArc Pulse default table ......................................................50
6.3.2 KEMPPI2: KempArc Pulse customized table................................................50
6.3.3 KEMPPI3: KempArc Pulse customized table................................................51
6.3.4 KEMPPI4: A7 MIG Welder default table ......................................................52
6.3.5 KEMPPI5: A7 MIG Welder table for pulse process control ..............................53
6.3.6 CUST1: Customer-specic table ...............................................................54
6.3.7 CUST2: Customer-specic table ...............................................................54
6.3.8 CUST3: Customer-specic table ...............................................................55
6.3.9 CUST4: Customer-specic table ...............................................................55
6.3.10 CUST5: Customer-specic table ...............................................................56
6.4 Timing diagrams .....................................................................................57
6.4.1 Welding startup timing ..........................................................................57
6.4.2 Welding stop timing .............................................................................59
6.4.3 Memory channel change timing ..............................................................61
6.4.4 Online control timing ............................................................................62
6.4.5 Wire inch and retract timing ...................................................................63
6.4.6 Touch sensor timing ..............................................................................64
6.4.7 Emergency stop response timing ............................................................65
INTEGRATION GUIDE
Produktspecifikationer
| Varumärke: | Kemppi |
| Kategori: | Svetsanordning |
| Modell: | A7 MIG Welder 450 |
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