Nissan Xterra (2002) Bruksanvisning
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MANUAL TRANSMISSION
SECTION
MT
CONTENTS
FS5W71C
PREPARATION ...............................................................3
Special Service Tools ..................................................3
Commercial Service Tools ...........................................5
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .....................................................6
NVH Troubleshooting Chart.........................................6
MANUAL TRANSMISSION..........................................6
DESCRIPTION.................................................................7
Cross-sectional View ...................................................7
ON-VEHICLE SERVICE ..................................................8
Replacing Rear Oil Seal..............................................8
REMOVAL.................................................................8
INSTALLATION..........................................................8
Position Switch Check.................................................8
REMOVAL AND INSTALLATION...................................9
Removal.......................................................................9
Installation..................................................................10
OVERHAUL ...................................................................11
Case Components.....................................................11
Gear Components .....................................................12
Shift Control Components .........................................13
DISASSEMBLY..............................................................14
Case Components.....................................................14
DISASSEMBLY........................................................14
Shift Control Components .........................................14
DISASSEMBLY........................................................14
Gear Components .....................................................15
DISASSEMBLY........................................................15
INSPECTION..................................................................18
Shift Control Components .........................................18
INSPECTION...........................................................18
Gear Components .....................................................18
INSPECTION...........................................................18
ASSEMBLY....................................................................20
Gear Components .....................................................20
ASSEMBLY .............................................................20
Shift Control Components .........................................26
ASSEMBLY .............................................................26
Case Components.....................................................27
ASSEMBLY .............................................................27
SERVICE DATA AND SPECIFICATIONS (SDS) .........30
General Specifications...............................................30
Gear End Play ...........................................................30
Clearance Between Baulk Ring and Gear ................31
2ND & 3RD BAULK RING ........................................31
Available Snap Rings ................................................31
MAIN DRIVE GEAR BEARING..................................31
MAINSHAFT FRONT................................................31
COUNTER DRIVE GEAR .........................................31
OD MAINSHAFT BEARING ......................................32
Available Shims .........................................................32
COUNTERSHAFT FRONT BEARING ........................32
FS5R30A
PREPARATION .............................................................33
Special Service Tools ................................................33
Commercial Service Tool...........................................35
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ...................................................36
NVH Troubleshooting Chart.......................................36
MANUAL TRANSMISSION........................................36
DESCRIPTION...............................................................37
Cross-sectional View - 2WD Model...........................37
Cross-sectional View - 4WD Model...........................38
ON-VEHICLE SERVICE ................................................39
Replacing Rear Oil Seal - 2WD Model .....................39
REMOVAL...............................................................39
INSTALLATION........................................................39
Position Switch Check...............................................40
REMOVAL AND INSTALLATION.................................41
Removal.....................................................................41
2WD MODEL...........................................................41
4WD MODEL...........................................................42
Installation..................................................................43
OVERHAUL ...................................................................44
Case Components.....................................................44
Gear Components .....................................................45
GI
MA
EM
LC
EC
FE
CL
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
Shift Control Components .........................................47
DISASSEMBLY..............................................................48
Case Components .....................................................48
DISASSEMBLY........................................................48
Shift Control Components .........................................49
DISASSEMBLY........................................................49
Gear Components .....................................................50
DISASSEMBLY........................................................50
INSPECTION..................................................................54
Shift Control Components .........................................54
INSPECTION...........................................................54
Gear Components .....................................................54
INSPECTION...........................................................54
ASSEMBLY....................................................................56
Gear Components .....................................................56
ASSEMBLY .............................................................56
Shift Control Components .........................................64
ASSEMBLY .............................................................64
Case Components .....................................................65
ASSEMBLY .............................................................65
SERVICE DATA AND SPECIFICATIONS (SDS) .........67
General Specifications...............................................67
Gear End Play ...........................................................67
Clearance Between Baulk Ring and Gear ................67
DOUBLE BAULK RING ............................................68
Distance between Rear Surface of Reverse
Cone and Reverse Baulk Ring..................................68
Available Snap Ring ..................................................68
MAIN DRIVE GEAR SNAP RING ..............................68
MAINSHAFT FRONT SNAP RING.............................68
COUNTER GEAR REAR SNAP RING .......................69
Available C-ring .........................................................69
MAINSHAFT C-RING ...............................................69
Available Shim and Washer ......................................69
TABLE FOR SELECTING PROPER COUNTER
GEAR FRONT BEARING THRUST WASHER ............69
REVERSE IDLER REAR THRUST WASHER .............70
CONTENTS (Cont’d)
MT-2
Special Service Tools NGMT0045
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number (Kent-
Moore No.) Tool name
Description
ST23810001
( — )
Adapter setting plate
NT407
Fixing adapter plate with gear assembly
a: 166 mm (6.54 in)
b: 270 mm (10.63 in)
KV32101330
(See J26349-A)
Puller
NT408
Removing overdrive mainshaft bearing
a: 447 mm (17.60 in)
b: 100 mm (3.94 in)
KV31100401
( — )
Transmission press
stand
NT068
Pressing counter gear and mainshaft
ST22520000
(J26348)
Wrench
NT409
Tightening mainshaft lock nut
a: 100 mm (3.94 in)
b: 41 mm (1.61 in)
ST23540000
(J25689-A)
Pin punch
NT442
Removing and installing fork rod retaining pin
a: 2.3 mm (0.091 in) dia.
b: 4 mm (0.16 in) dia.
ST30031000
(J22912-01)
Puller
NT411
Removing and installing 1st gear bushing
Removing main drive gear bearing
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
ST23860000
( — )
Drift
NT065
Installing counter drive gear
a: 38 mm (1.50 in) dia.
b: 33 mm (1.30 in) dia.
ST22360002
(J25679-01)
Drift
NT065
Installing counter gear front and rear end bearings
a: 29 mm (1.14 in) dia.
b: 23 mm (0.91 in) dia.
GI
MA
EM
LC
EC
FE
CL
AT
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PREPARATION FS5W71C
Special Service Tools
MT-3
Produktspecifikationer
| Varumärke: | Nissan |
| Kategori: | Bil |
| Modell: | Xterra (2002) |
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