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Powerhouse Generator PH3300i

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PH3300i Digital Inverter Generator

SERVICE MANUAL

POWERHOUSE

2 PH3300i SM, Rev. 2017-01-20

PREFACE

This manual covers the construction, function and servicing procedure of the

POWERHOUSE

PH3300i

generator, certificated by CARB.

Careful observance of these instructions will result in better, safer service work.

All information, illustrations, directions and specifications included in this publication are based on the latest

product information available at the time of approval for printing. Keystone Automotive Operations, Inc.

reserves the right to make changes without incurring any obligation whatsoever. No part of this publication

may be reproduced without written permission.

Pay special attention to statements preceded by the following words:

 Indicates a strong possibility of severe personal injury or death if instructions are not

followed.

 Indicates a possibility of personal injury or equipment damage if instructions are not

followed.

 Gives helpful information.

 Please read and review the PH3300 Owner’s Manual before using this Service

Manual.

3 PH3300i SM, Rev. 2017-01-20

CONTENTS

PREFACE ........................................................................................................................................................... 2

CONTENTS ........................................................................................................................................................ 3

1. GENERAL SPECIFICATIONS ....................................................................................................................... 6

1.1 Specifications............................................................................................................................................ 6

1.2 Characteristics .......................................................................................................................................... 7

1.3 Wiring Diagram ......................................................................................................................................... 8

2. SERVICE INFORMATION.............................................................................................................................. 9

2.1 The Importance of Proper Servicing......................................................................................................... 9

2.2 Important Safety Precautions ................................................................................................................... 9

2.3 Servicing Rules ....................................................................................................................................... 10

2.4 Electrical Precautions ............................................................................................................................. 10

2.5 Engine Serial Number and Bar Code Number ....................................................................................... 11

2.6 Engine Maintenance Specifications ....................................................................................................... 11

2.7 Alternator Electrical Specifications (Stator/Rotor Windings) .................................................................. 13

2.8 Torque Values ......................................................................................................................................... 13

3. MAINTENANCE ........................................................................................................................................... 14

3.1 Maintenance Schedule ........................................................................................................................... 14

3.2 Battery Maintenance ............................................................................................................................... 15

3.2.1 12V 10Ah AGM Starting Battery ...................................................................................................... 15

3.2.2 3.6V Li-ion Ignition Batteries ............................................................................................................ 15

3.3 Checking the Oil Level ............................................................................................................................ 16

3.4 Changing Oil ........................................................................................................................................... 17

3.5 Air Filter Inspection and Cleaning........................................................................................................... 18

3.6 Spark Plug Inspection and Cleaning ...................................................................................................... 19

3.7 Valve Clearance Inspection and Adjustment .......................................................................................... 20

3.8 Evaporation Control System ................................................................................................................... 21

3.9 Replacing Fuel Filter ............................................................................................................................... 22

3.10 Spark Arrestor ....................................................................................................................................... 23

4. TROUBLESHOOTING ................................................................................................................................. 24

4.1 Starter Does Not Crank .......................................................................................................................... 25

4.2 Hard Starting........................................................................................................................................... 26

4.2.1 Pre-Start Throttle Location ............................................................................................................... 27

4.3 Cylinder Compression Check ................................................................................................................. 28

4.4 Ignition System ....................................................................................................................................... 29

4.4.1 Checking for Spark .......................................................................................................................... 30

4.4.2 Ignition Coil/Trigger Assembly Inspection ........................................................................................ 31

4.4.3 Ignition Switch Inspection ................................................................................................................ 32

4.5 Oil Level Sensor Fails to Stop Engine with Low Oil ............................................................................... 33

4.5.1 Checking the Low Oil Sensor .......................................................................................................... 34

4.6 Engine Stops Running ............................................................................................................................ 35