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Instructions and user manual
GC2500 / GC3200 / GC5500
GC5500E / GC7000E / GC8500E
Millasur, SL.
Rúa Eduardo Pondal, nº 23 - Pol. Ind. Sigüeiro
15688 - Oroso - - A Coruña 981 696 465 - www.millasur.com
EN
2
wishes to congratulate you on choosing one of our products ANOVA
and guarantees the assistance and cooperation that has always
distinguished our brand over time.
This machine is designed to last for many years and to be very useful if
used in accordance with the instructions contained in the user manual. We
therefore recommend that you read this instruction manual carefully and
follow all our recommendations.
For more information or questions, you can contact us through our web
supports such as www.Anovama Maquinaria. com.
INFORMATION ABOUT THIS MANUAL
Pay attention to the information provided in this manual and on the
machine for your safety and that of others.
• This manual contains instructions for use and maintenance.
• Take this manual with you when you go to work with the machine.
• Contents are correct at time of printing.
• The rights to make alterations are reserved at any time without
affecting our legal responsibilities.
• This manual is considered an integral part of the product and should
remain with it in the event of loan or resale.
• Ask your dealer for a new manual in case of loss or damage.
READ THIS MANUAL CAREFULLY BEFORE USING THE MACHINE
To ensure that your machine provides the best results, please read the
usage and safety guidelines carefully before using it.
OTHER WARNINGS:
Incorrect use could cause damage to the machine or other objects.
Adapting the machine to new technical requirements could cause
differences between the content of this manual and the purchased product.
Read and follow all instructions in this manual. Failure to follow these
instructions could result in serious personal injury.
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CONTENT
1. INDICATIONS AND GENERAL SAFETY RULES
2. GENERAL INFORMATION
3. INSTRUCTIONS FOR USE
4. MAINTENANCE
5. STORAGE
6. TROUBLESHOOTING
7. TECHNICAL SPECIFICATIONS
8. WARRANTY
9. ENVIRONMENT
10. EXPLODED VIEW
11. CE DECLARATION
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1. INDICATIONS AND GENERAL SAFETY RULES
To guarantee the best working and safety conditions, please read the following
paragraphs carefully:
One of the basic safety factors is respecting the maintenance schedule (see
maintenance chart). Also, never attempt repair or maintenance without the necessary
experience and / or tools.
ELECTROCUTION
- Generating sets supply electrical current during use.
- Never touch damaged cables or disconnected connections.
- Never handle a generating set with wet hands on feet.
- Never expose the equipment to liquid splashes or the elements, or place it on a
wet floor.
- Keep the electrical cables, as well as the connections, in good condition.
- The use of material in poor condition can cause electrocution or damage to the equipment.
- Provide a differential protection device between the generator set and the appliances if the
The length of the cable (s) you use is greater than 1 meter.
- Use flexible and resistant cables with a rubber sheath in accordance with current regulations.
- The generating set must not be connected to other energy sources, such as the public
distribution network. In the particular case that a reserve connection to networks is foreseen
existing electrical appliances, this should only be done by a qualified electrician.
To do this, you must take into account the differences in the operation of the equipment,
depending on whether the public distribution network or the generator set is used.
- Protection against electric shock depends on circuit breakers specially provided in the
generating set. If the latter should be replaced, it should be done by others having identical
nominal values and characteristics.
FIRE
-Never refuel the fuel tank while the generator set is running or with a hot engine.
- Wipe off any traces of fuel with a clean cloth.
- Fuel is extremely flammable and its vapors explosive. Don't smoke, come closer
a flame or sparks when filling the tank with fuel.
- Keep away any flammable or explosive products (fuel, oil, rags, etc.) when the
group is underway.
- Always place the generating set on a level, flat and horizontal ground in order to
prevent the fuel from the tank from spilling onto the engine.
- The storage of chemical / oily products and their handling will be carried out in
accordance with the legal provisions.
EXHAUST GASES
- Exhaust gases contain a very toxic component: carbon dioxide. This component
can cause death if it exists in very high concentrations in the breathing
environment.
- For this reason, always use your generator set in a well-ventilated place where
gases cannot accumulate.
- In addition, good ventilation is required for the proper operation of your generator set. Without
this ventilation, the motor would rapidly increase the temperature to values that would cause
accidents or damage to the surrounding material or property.
- However, if an operation must be carried out inside a building, plan for the
proper ventilation so that people or animals present are not visible
affected.
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Other safety regulations are described throughout this manual. Please read them carefully.
These generating sets are not designed to run continuously:
IT IS RECOMMENDED THAT THE USE given to the engines be DOMESTIC and of a
particular nature (aluminum engines and side valves) and / or PROFESSIONAL USE (ohv and
diesel engines).
2. GENERAL INFORMATION
This symbol indicates that special attention must be paid to the indications that
appear next to it.
This manual has been specially prepared to familiarize you with the use and maintenance that
apply to this generator set. Please study this manual carefully to avoid problems caused by
faulty use or maintenance. When you receive your generator set, check the good condition of
the material and that you have all of your equipment. The handling of a group must be done
with care, having prepared in advance the displacement destined for its use or storage.
DESCRIPTION
This generator set includes an air-cooled, single cylinder, 4 stroke internal combustion engine - -
that directly rotates a generator that produces 230 V alternating current. The idle speed of
rotation is approximately 3120 or 3750 rpm, the speed being load 3000 or 3600 rpm At this
speed, the frequency of the supplied current is 50Hz or 60Hz. These models incorporate a
protection switch that is disconnected when the intensity required by the electrical devices
supplied is higher than the possibilities of the machine.
PARTS IDENTIFICATION
1. Fuel tank cap.
2. Power outlet socket.
3. Fuel tank.
4. Escape
5. Alternator
6. Ignition battery
7. Wheel set
8. Manual start (puller)
9. Voltmeter
10. Ignition key
3. INSTRUCTIONS FOR USE
3.1. PREPARATION FOR START UP (PRIOR TO START- -UP)
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4
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2
LEVEL VERIFICATION AND OIL FILLING
- The verification, as well as the oil filling, will be carried out with the group located on a
horizontal surface.
- Remove the oil filler cap and clean the dipstick.
- Insert the dipstick into the unscrewed oil filler neck.
- Remove it and check the level indicated on the dipstick. If the level is too low, fill
the reservoir to the top of the oil filler neck with recommended oil (SAE10W-30).
Taking into account the temperatures of the work area, you can consult the table
below to consult the most appropriate grade of oil. If you have any questions, check with your
sales center.
FILLING THE FUEL TANK
- Clean the contour of the tank filler neck.
- Check the fuel level on the gauge and, if necessary, fill up with the recommended fuel.
- Check the engine fuel level before each start.
- Use only approved fuel.
- Do not start the engine when it contains insufficient fuel.
Never use dirty fuel / oil mixture or fuel. The use of unauthorized fuel alternatives to the
recommended one is not recommended.
AIR FILTER
- Check the cleanliness of the air filter of the machine regularly.
- Remove the air filter cover and check that the filter is in good
condition and completely clean. If you notice damage, replace
it immediately.
- If there is too much dirt, clean it with compressed air and
immerse it in a cleaning solvent, let it dry and add a few drops
of engine oil. Squeeze out excess oil and return the filter to its
original location.
STARTING BATTERY (optional)
- Check the charge status regularly, at least 1 time every 6 months. On sealed type batteries, -
recharge with an appropriate battery charger or replace it if the charge is not adequate.
Filter grip
Air filter
Air filter cover
Filter grip
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- -In acid type batteries, remove the shutter devices if necessary, and the caps.
- Fill the electrolyte beakers (upper level: 10 to 15 mm below the plates).
- Let the battery rest for 30 minutes.
- -Re adjust the level with the electrolyte.
Tip: To check electrolyte levels, use a clean toothpick.
- Check the battery charge status with the help of a tester.
- Write down the concentration levels read from the acidometer and compare them with those
given in the
table. To find the mean electrolyte concentration level, add the values read on the acidometer
and divide by the number of punctures.
- The calculated value will indicate the state of charge of your battery. Recharge it if
necessary.
- Place the generator set on a flat and horizontal surface.
- The inclination of the group must in no case exceed 20 ° in each direction.
- Plan the supply of oil and fuel in a place close to the place where the
group, always respecting a minimum safety distance.
- Choose a place that is clean, airy and sheltered from the elements.
- Provide good ventilation in case of use inside a room (even if this use is exceptional).
- Install the generating set in a place that does not obstruct the passage of people or
animals.
ELECTROGEN GROUP OVERLOAD
Never exceed the capacity (amps and / or watts) of the generator set's rated power
during continuous operation. Before connecting and starting the generator set,
calculate the electrical power required by the electrical appliances (in watts or amps).
The value of this electrical power (in watts or amps) can generally be found on the nameplate
of light bulbs, electrical appliances, motors, etc. The sum of the powers of all the appliances
you are going to use must not exceed the nominal power of your group.
Note: An electrical appliance (jigsaw, log saw, etc.) consumes more watts or amps than
indicated on the nameplate when the motor is overstressed. For example, a saw that must cut
extremely hard material requires 3 to 4 times more watts or amps than are listed on the
nameplate.
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Item Type
Watts
E xamples
Switched on
Medium
use
Watts in article Switched on Medium use
Incandescent lamps
Heat resistors X 1 X 1
100W lamp
100W (W) 100 VA (W)
Fluorescent lamp X 2 X 1.5
40W Lamp
80VA (W) 60 VA (W)
Appliances with motor -5 X 3 X 2
Refrigerator 150W
450 750VA -
(W) 300 VA (W)
3.2. START-UP, OPERATION AND SHUTDOWN OF THE GENERATOR SET
START- UP OF THE ELECTROGEN GROUP
- Check the oil and gasoline levels.
- Put the fuel cock in the “OPEN” position.
- Put the choke lever in the “CLOSED” position
- Put the motor contact in the “ON / I” position
MANUAL START
- Pull the starter grip slightly until you feel it resisting, then pull with a sharp
blow.
WARNING: Do not allow the starter handle to return abruptly to its position,
but you must accompany it with your hand slowly to avoid
damage the launcher.
ELECTRIC START -Optional-
- Turn the starter key (1) to the "START" position and keep it in this position until the engine
starts.
WARNING: If the engine does not start after 5 seconds, stop the attempt and wait 10
seconds before trying again. - Once the engine is running, turn the ignition key back
to the "ON" position.
NOTE: OIL WARNING SYSTEM: Flashing of the start / stop switch while the engine is starting
indicates a low oil level. The engine will not start or stall without restarting until the oil reservoir
is refilled (the engine contact will remain in the ON "open position).
OPERATION OF THE ELECTROGEN GROUP
When the engine temperature begins to rise, return the choke lever to the
Position “CLOSED” gradually.
- Once the engine speed has stabilized (3 minutes), connect the socket (s)
of them is on. From that moment on, you can use your electrical appliances.
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During engine operation, check:
1- if vibrations or abnormal noises occur;
2- if it backfires or the engine runs with difficulty;
3- the color of the exhaust gases (if they are black or too white).
If one of the points mentioned above is observed, stop running the
engine and consult your regional dealer.
If there are two or more elements that need electrical power and
that have to be connected to the generator set, make sure to
connect them one by one and the one with maximum power first,
continuing with the second element with the highest power.
In the case of power supply in a home or circuit, NEVER connect
the generator to the main electricity supply line and cancel the
connection to the outside line by breaking the circuit at the main
input differential.
WARNING: Damage and / or fire in the generator. When it is necessary to connect
the generator to a power source in a building, make sure you have a qualified
electrician to do the job. Improper connection between the generator and the loads
can cause damage to the generator, including fire and serious damage to the installation.
Familiarize yourself with the parameters on the control panel to ensure correct use of the
generator set's rated output CAUTION The generator set can operate at its rated output only
under constant temperature, pressure, and humidity. Variation in temperature, pressure and
humidity can influence the generator output power.
The temperature range in which the unit can be started is 15ºC 40ºC. Standard conditions -
are:
- Environmental temperature: 25ºC.- Atmospheric pressure: 100kPa- Relative humidity: 30% .-
Height above sea level: 1000 m
Pay particular attention to the connection of the positive and negative poles on the generator.
CAUTION The generator's current output must not be used as a power source
to charge the battery.
RIGHT
INCORRECT
RIGHT
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STOPPING THE ENGINE
IN AN EMERGENCY:
1- To stop the engine in an emergency, turn the switch to the OFF / OFF position
IN NORMAL USE:
1- Turn the power cut-off to the OFF / Off position.
2- Disconnect all the electrical outlets found on the panel. Disconnect the battery charging
cables.
3- Turn the ignition switch to the OFF / OFF position.
4- Turn the fuel cock to the CLOSED position.
4. GENERAL MAINTENANCE OF THE ELECTROGEN GROUP
Remove the high tension wire from the spark plug before doing any maintenance.
4.1. GENERAL MAINTENANCE CHART
* Check the oil level every day and add more if necessary.
** Clean the filter more often when using the generator set in a dusty environment.
*** These operations must be carried out in one of our dealerships.
Rocker arm play with cold engine.
Intake and exhaust: 0.06 ~ 0.10
Maintenance program:
Although the maintenance schedule provides a periodicity for maintenance operations, you must remember that it
is the environment in which the engine works that determines the maintenance schedule. Therefore, if the engine
works in extreme conditions, it should adopt shorter intervals between operations. Use the program provided to
establish your own program adapted to the particular conditions of use.
* These maintenance periods apply only to engines that run on fuel and oil in accordance with the specifications
provided in this manual.
4.2. CHANGING THE ENGINE OIL
- With the engine warm, remove the cap from the oil filler hole and unscrew the
drain plug.
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- Drain the oil and dispose of it at an authorized recycling point. NEVER dispose of motor oil
directly into the environment.
- Screw the drain plug back in and tighten very hard and fill the crankcase with oil through the
tank filler hole until the oil reaches the upper level of the level indicator.
4.3. CLEANING THE SPARK PLUG
- Remove the spark plug with a suitable tool and adapted to the type of thread. Check the level
of carbon build up and discoloration.-
- Remove the carbonization remains. Adjust the distance between the electrodes (0.7 - 0.8
mm).
- Check that the spark plug washer is in good condition and screw in the spark plug by hand to
avoid damaging the thread.
- When the spark plug is in place, tighten it with the help of a spark plug wrench to
compress the washer.
NOTE: If fitting a new spark plug, tighten it 1/2 turn with the help of a spark plug wrench, after
having previously fitted it by hand, to compress the washer.
In the case of fitting a used spark plug, tighten it only 1/8 to 1/4 turn after inserting it by hand to
compress the washer.
4.4. CLEANING THE AIR FILTER ELEMENT
- Remove the air filter cover.
- Remove the cartridge from the cap and the holder.
- Clean the pre filter with a liquid detergent and water. Let it dry on a clean fabric.-
Soak the pre-filter with new engine oil and wipe it on a clean cloth to remove excess oil.
Replace it if it is too dirty or damaged.
- Tap the filter cartridge gently on a flat surface to loosen the dust. Replace it if it is excessively
dirty or damaged.
- -Refit the pre filter on the support and place it on the cover.
- Reassemble the cartridge in the holder and reassemble the cap on the body.
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4.5. CLEANING THE FUEL FILTER
- Turn the fuel cock to the Closed position.
- Remove the sediment cap, o-ring and filter.
- Clean the components with non mable liquid.-flam
- -Re install the components.
- Turn the valve to the Open position, and check for possible leaks.
4.6. CHECKING THE TIGHTENING OF THE SCREWS AND NUTS
- Check that the bolts and nuts of the entire generating set are well tightened.
- Tighten them if necessary.
4.7. STARTER BATTERY MAINTENANCE (ELECTRIC START)
- Check and maintain the starter battery every month. Check the electrolyte level and top up
with distilled water only, if necessary.
- Check the state of charge with the help of an acidometer and recharge it if necessary (read
also the ELECTRICAL START paragraph).
If your unit can be started with the manual start, but cannot be started with the electric start,
run the unit with the manual start and charge the battery for 20 minutes. If the unit still cannot
be started with the electric starter, replace the battery as follows.
- Disconnect the positive and negative poles of the battery with cables.
- Remove the battery holding plate.
- Install a new battery and clamping plate.
- Connect the relevant cables with the positive and negative poles.
5. STORAGE INSTRUCTIONS
Generators that must be stored for more than 30 days must undergo a series of operations to
achieve good conservation.
Produktspecifikationer
| Varumärke: | Anova |
| Kategori: | Generator |
| Modell: | GC5500E |
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