Kemppi A7 TIG Orbital System 300 Bruksanvisning

Kemppi Svetsanordning A7 TIG Orbital System 300

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Sida 1/61

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A7 TIG Orbital System

OPERATING MANUAL

2A7 TIG Orbital System 300© Kemppi Oy 2016 1615

OPERATING MANUAL

CONTENTS

1. Introduction ..........................................................................................4

1.1 General ......................................................................................................4

1.2 About the product ....................................................................................5

1.3 Weld head .................................................................................................. 6

1.3.1 General specications .............................................................................6

1.4 Controller unit ...........................................................................................7

1.4.1 Remote control ......................................................................................7

1.5 Compatibility .............................................................................................8

2. Installation .............................................................................................9

2.1 Controller connections .............................................................................9

2.2 Water cooler ............................................................................................10

2.2.1 Filling water cooler with coolant ............................................................10

2.2.2 Operating the water ow .......................................................................10

2.3 Weld head set-up ....................................................................................11

2.3.1 Assemblies ..........................................................................................11

2.4 Installing guide ring on tube ..................................................................13

2.5 Mounting the weld head ........................................................................14

2.6 Wire spool ................................................................................................15

2.7 Electrode ..................................................................................................16

2.8 Torch centering .......................................................................................17

2.9 Mechanical adjustments .........................................................................17

3. Operation .............................................................................................18

3.1 Welding settings .....................................................................................18

3.1.1 Setting current level ..............................................................................18

3.1.2 Pulsillation (synchronized pulsed current/oscillation mode)..........................18

3.1.3 Filler wire speed ...................................................................................18

3.1.4 Root-pass procedure .............................................................................19

3.1.5 Hot-pass procedure ..............................................................................19

3.1.6 Fill passes, oscillation (weave), and stringer bead techniques ........................20

3.1.7 Shield gas eects ..................................................................................21

3.2 Preparing the work piece ........................................................................21

3.2.1 Groove preparation ...............................................................................21

3.2.2 Joint design and t-up tolerance ............................................................21

3.2.3 Other preparations ...............................................................................22

3.2.4 Developing weld procedures/process parameters ......................................22

3.3 Controller unit menus .............................................................................23

3.3.1 Main Menu ..........................................................................................23

3.3.2 Maintenance Menu ...............................................................................25

3.3.3 Options Menu ......................................................................................27

3.3.4 Compatible weld head models ................................................................28

3.3.5 Calibrate head .....................................................................................28

3.3.6 300-head guide ring speed factors ...........................................................29

3.3.7 Advanced Help ....................................................................................30

3.3.8 Autotack .............................................................................................30

3.3.9 Autoprogram .......................................................................................31

3.4 Alphanumeric labelling ...........................................................................33

3.5 Manual programming .............................................................................33

3.6 Prepurge – Upslope.................................................................................37

3.7 Programmed oscillation width (without striking an arc) .......................37

3.8 Editing a weld program...........................................................................38

3.9 Completing the programming ...............................................................39

3.10 Updating software ..................................................................................39

3.11 Welding ...................................................................................................39

3.12 Travel speed correction ...........................................................................39

3.13 Shielding gas ...........................................................................................40

3.13.1 Purging the pipe ID with inert gas ...........................................................41

4. Additional details ..............................................................................42

4.1 Controller technical data .........................................................................42

4.2 Weld head technical data........................................................................42

4.3 Ordering information ..............................................................................43

3A7 TIG Orbital System 300© Kemppi Oy 2016 1615

OPERATING MANUAL

5. Troubleshooting ................................................................................46

5.1 Operation problems ................................................................................46

5.2 Root-pass renement for horizontal pipe (5G position) ........................47

5.3 Common weld defects: identication and prevention ..........................48

5.4 Warnings/error messages ......................................................................49

5.5 Checking machine setup during booting ..............................................53

5.6 Machine system messages......................................................................54

5.7 Controller unit fault conditions ..............................................................54

6. Maintenance .......................................................................................55

6.1 Preventing tungsten electrode rotation not concentric to tube OD .....55

6.2 Periodic maintenance .............................................................................55

6.3 Weld head maintenance .........................................................................56

6.3.1 External maintenance............................................................................56

6.3.2 Low prole kit installation ......................................................................56

6.3.3 Torch cable replacement ........................................................................56

6.3.4 Maintenance of the wire feed nozzle ........................................................56

6.3.5 Water cooler maintenance/ushing procedure for the torch cable .................57

6.3.6 Maintenance of torch components ..........................................................57

6.3.7 Cleaning the weld head .........................................................................58

6.3.8 Internal arcing .....................................................................................58

6.4 Printer operation and maintenance .......................................................59

6.4.1 Installing paper in the printer..................................................................59

6.4.2 Cleaning the printer ..............................................................................59

6.5 Service Workshop maintenance ............................................................59

7. Disposal ................................................................................................60

Produktspecifikationer

Varumärke:	Kemppi
Kategori:	Svetsanordning
Modell:	A7 TIG Orbital System 300
Enhetsplacering:	Vrijstaand
Typ av operation:	Buttons, Rotary, Touch, Wireless
Färg på produkten:	Wit
Dörrgångjärn:	Links
Inbyggd display:	Ja
Vikt:	66500 g
Plugg typ:	Type F (CEE 7/4)
Typ av laddare:	Voorbelading
Dörrfärg:	Wit
Trummaterial:	Roestvrijstaal
Trumminnehåll:	58 l
Fördröjd starttimer:	Ja
Startfördröjning:	24 uur
Indikering av återstående tid:	Ja
Barnlås:	Ja
Wi-Fi-kontroll:	Ja
Förpackningens vikt:	68500 g
Vattenförbrukning per cykel:	- l
Ljudnivå (tvätt):	- dB
Justerbar centrifughastighet:	Ja
Maximal centrifugeringshastighet:	- RPM
Blåtand:	Ja
Inverterteknik:	Nee
Lägg till klädfunktion (paus):	Ja
Ljudnivå under centrifugering:	77 dB
Antal tvättprogram:	16
Energiförbrukning per 100 cykler:	- kWu
Justerbara fötter:	Ja
Justerbar temperatur:	Ja
Kijkglas:	Ja
Fjärrstöd för smartphone:	Ja
Styr appar som stöds:	Candy Simply-Fi
Bildiagnostik:	Ja
Displaybelysning:	Ja
Färg på belysningen:	Amber
Öppen dörr:	Opening aan zijkant
Nominell kapacitet:	9 kg
AC-ingångsspänning:	220 - 240 V
Type beeldscherm:	LED
Energieffektivitetsskala:	A tot G
Wasprogramma's:	Stoom
Färg-på-dörrhandtag:	Antraciet