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Alderlea T5 Insert LE
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030323-32 ALT5.INSERT LE 100003038
MODELS:
ALDERLEA T5 LE INSERT
IMPORTANT:
THESE INSTRUCTIONS ARE TO
REMAIN WITH THE HOMEOWNER
SAVE THESE INSTRUCTIONS
INSTALLATION
AND OPERATING
INSTRUCTIONS
Meets the U.S. Environmental Protection
Agency's May 2020 Particulate Emission
Standards.
SERIAL #
SAFETY NOTICE
If this stove is not properly installed, a house re
may result. For your safety, follow the installation
instructions. Contact local building or re ofcials
about restrictions and installation inspection
requirements in your area.
Visit www.pacificenergy.net for the most recent version of this manual
2ALT5 LE Insert 030323-32
100003038
PLEASE SAVE THESE INSTRUCTIONS
This manual describes the installation and operation of the Pacific Energy, ALDERLEA T5 INSERT LE;
Fireplace Insert wood heater. Please read this entire manual before you install and use your new room
heater. Failure to follow instructions may result in property damage, bodily injury, or even death.
NOTE: WE STRONGLY RECOMMEND THAT SMOKE AND CARBON MONOXIDE DETECTORS BE
INSTALLED IN THE AREA WHERE THE HEATER IS TO BE INSTALLED.
If smoke detectors have been previously installed, you may notice that they are operating more frequently.
This may be due to curing of stove paint or fumes caused by accidentally leaving the re door open. Do not
disconnect the detectors.
SAFETY NOTICE: If this stove is not properly installed, a house fire may result. For your safety, follow
the installation instructions. Contact local building or fire officials about restrictions and installation
inspection requirements in you area.
Table of Contents
Rating Label 3 ......................................................................
Efciency and BTU Output 3 ........................................
Safety 4 ................................................................................
Chimney Smoke and Creosote Formation 4 ................
Chimney Fires 4 ............................................................
To Avoid a Chimney Fire 5 ............................................
In Case of a Chimney Fire 5 .........................................
Curing of the Paint Finish 5 ..........................................
Disposal of Ashes 5 ......................................................
Operation 6 ...........................................................................
Wood Selection..........................................................6
DO NOT BURN : 6 ........................................................
How to Test Your Wood 6 .............................................
Lighting a re 7 .............................................................
Normal Operation 7 ......................................................
DO NOT OVERFIRE THIS HEATER: 7 ........................
Convection Blower Operation 8 ...................................
Restarting After Extended or Overnight Burns 8 ..........
Proper Draft 8 ...............................................................
Maintenance 9 ......................................................................
DOOR GASKETS - 9 .....................................................
Maintenance Checks 10 .......................................................
Weekly: 10 ....................................................................
Monthly 10 ....................................................................
When Cleaning the Chimney System: 10 .....................
Blower: 10 .....................................................................
Bafe: 10 .......................................................................
Bafe Removal 10 ................................................................
Removal 10 ...................................................................
Dimensions 11 ......................................................................
Minimum Fireplace and Hearth Dimensions 12 ...................
Hearth Requirements: 12 ..............................................
Ember Protection: 13 ....................................................
Optional Leveling Legs 13 ............................................
Clearances 14 ......................................................................
Minimum Clearances to Combustibles: 14 ..................
Installation 15 .......................................................................
Fireplace Specications...........................................15
Into a Masonry Fireplace 15 .........................................
Full Flue Liner - (Required in Canada) 16 ....................
Direct Flue Connection (permitted only in the USA) 17
Into a Factory Built Fireplace 18 ...................................
Combustion Air 18 ........................................................
Electrical Supply 19 ......................................................
Surround Assembly and Installation 20 ........................
Fan Speed Controller Relocation.............................22
Fan Removal/Installation 25 .........................................
Troubleshooting 26 ...............................................................
Firebrick Installation 27 ........................................................
Parts Diagram 30 ..................................................................
Attention Residents of California:
WARNING: this product can expose you to chemicals including ceramic bers, which are known
to the state of California to cause cancer, and to carbon monoxide, which is known to the state of
California to cause birth defects or other reproductive harm.
For more information go to www.p65warnings.ca.gov.
This warning is applicable to all
PACIFIC ENERGY FIREPLACE PRODUCTS
3ALT5 LE Insert 030323-32 100003038
This heater meets the 2020 U.S. Environmental Protection Agency’s crib wood emission limits for wood
heaters sold after May 15, 2015. Under specific test conditions this heater has been shown to deliver
heat at rates ranging from 16,102 to 41,275 Btu/hr.
Rating Label
Efficiency and BTU Output
EPA Certied Emissions 1.8 grams per hour
LHV Tested Efciency 1 77%
HHV Tested Efciency 2 71%
EPA BTU Output 3 12,518 to 38,177 btu/hr
Maximum Wood Length 18 inches
Ideal Wood Length 16 inches
Fuel Seasoned Cord wood
1 Weighted Average Lower Heating Value (LHV) efciency as
tested using CSA B415 Performance testing of solid-fuel-
burning heating appliances. LHV assumes the moisture is
already in a vapour state so there is no loss of energy
2 Weighted Average Higher Heating Value (HHV) efciency
as tested using CSA B415 Performance testing of solid-fuel-
burning heating appliances. HHV includes the energy required
to vaporize the water in the fuel
3 The range of BTU outputs is based on efciency using
CSA B415 Performance testing of solid-fuel-burning heating
appliances and burn rates from the low and high EPA tests
using Douglas Fir dimensional lumber.
Experience will give you the right settings for proper combustion and efcient burning. Remember the correct
air inlet setting is affected by variables such as type of wood, outside temperature, chimney size and weather
conditions. With practice, you will become procient in operating your heater and will obtain the performance
for which it was designed.
NATIONAL
FIREPLACE
INSTITUTE
CERTIFIED
www.nficertified.org
We recommend that our products be
installed and serviced by professionals
who are certified in the U.S. by the
National Fireplace Institute (NFI)
or in Canada by Wood
Energy Technical
Training (WETT)
Wood Energy
Technical Training
www.wettinc.ca
• INSTALLEZ ET UTILISEZ SELON LES INSTRUCTIONS D’INSTALLATION ET D’UTILISATION DE
PACIFIC ENERGY.
• CONTACTEZ LES AGENTS LOCAUX DU CODE DU BÂTIMENT OU DU SERVICE-INCENDIE,
CONCERNANT LES CODES, RESTRICTIONS ET EXIGENCES D’INSPECTION D’INSTALLATION
DE VOTRE RÉGION.
• INSTALLEZ ET UTILISEZ SEULEMENT DANS UN FOYER PRÉFABRIQUÉ OU EN
MAÇONNERIE. NE RACCORDEZ PAS CET APPAREIL À UN CONDUIT DE CHEMINÉE
DESSERVANT UN AUTRE APPAREIL.
• COMPOSANTS REQUIS POUR L’INSTALLATION : GAINE DE CHEMINÉE COMPLÈTE
CONFORME À CAN/ULC-S635 OU CAN/ULC-S640.
• ALIMENTATION ÉLECTRIQUE : 115 V, 60 HZ, 1.2 AMP. ÉLOIGNEZ LE CORDON ÉLECTRIQUE
DE L’APPAREIL. DANGER : RISQUE D’ÉLECTROCUTION.
• POUR UTILISATION AVEC BOIS SOLIDE SEULEMENT. AUCUN PORTE-BÛCHES NI FEU
SURÉLEVÉ - MONTEZ LES BÛCHES DE BOIS DIRECTEMENT SUR L’ÂTRE. REMPLACEZ LA
VITRE SEULEMENT PAR UNE VITRE EN CÉRAMIQUE.
• INSPECTEZ ET NETTOYEZ LA CHEMINÉE RÉGULIÈREMENT - EN CERTAINES CONDITIONS,
DES DÉPÔTS DE CRÉOSOTE PEUVENT SE FORMER RAPIDEMENT.
• UTILISEZ CET APPAREIL SEULEMENT AVEC LA PORTE DE CHARGEMENT FERMÉE.
OUVREZ-LA SEULEMENT POUR ALIMENTER LE FEU. CE POÊLE EST CONÇU UNIQUEMENT
POUR BRÛLER DU BOIS DE CORDE. BRÛLER D’AUTRES MATÉRIAUX PEUT ENDOMMAGER
LE POÊLE OU LE BÂTIMENT.
• COUPEZ L’ALIMENTATION ÉLECTRIQUE AVANT TOUT TRAVAIL D’ENTRETIEN SUR
L’APPAREIL.
A) ADJACENT SIDEWALL / PAROI LATÉRALE ADJACENTE 255 MM / 10 IN
B) MANTEL / MANTEAU 305 MM / 12IN
C) TOP FACING / REVÊTEMENT SUPÉRIEUR 305 MM / 12IN
D) SIDE FACING / REVÊTEMENT LATÉRAL 155 MM / 6 IN
E) FIRING SIDE / EPREUVE DU FEU, CANADA 457 MM / 18 IN
FIRING SIDE, U.S.A. 406 MM / 16 IN
F) OTHER SIDES / AUTRES CÔTÉS. 200 MM / 8 IN
INSTALL ONLY ON A NON-COMBUSTIBLE HEARTH UNDER THE UNIT, EXTENDING A DISTANCE OF 16IN /
406MM IN FRONT OF THE FIREPLACE OPENING FACE. // INSTALLER UNIQUEMENT SUR UN COEUR NON
COMBUSTIBLE SOUS L’APPAREIL, S’ÉTENDANT À UNE DISTANCE DE 16po / 406mm DEVANT LE FACE
D’OUVERTURE DU FOYER.
• INSTALL AND USE ONLY IN ACCORDANCE WITH PACIFIC ENERGY’S INSTALLATION AND
OPERATING INSTRUCTIONS.
• CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT CODES, RESTRICTIONS AND
INSTALLATION INSPECTION IN YOUR AREA.
• INSTALL AND USE ONLY IN MASONRY FIREPLACE. NOT TO BE INSTALLED IN ANY
FACTORY BUILT FIREPLACE
• DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
• COMPONENTS REQUIRED FOR INSTALLATION : FULL FLUE LINER CONFORMING TO CAN/
ULC-S635 OR CAN/ULC-S640. IN U.S.A. FLUE LINER CONFORMING TO UL-1777 OR DIRECT
FLUE CONNECTION ASSEMBLY.
• ELECTRICAL AMP. ROUTE POWER CORD AWAY FROM UNIT. RATING 115V, 60HZ, 1.2
• DANGER: RISK OF ELECTRICAL SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT.
• FOR USE WITH SOLID WOOD FUEL ONLY. DO NOT USE GRATE OR ELEVATE FIRE - BUILD
WOOD FIRE DIRECTLY ON HEARTH.
• OPERATE ONLY WITH FEED DOOR CLOSED. OPEN TO FEED FIRE ONLY. REPLACE GLASS
ONLY WITH CERAMIC GLASS.
• INSPECT AND CLEAN CHIMNEY FREQUENTLY. UNDER CERTAIN CONDITIONS OF USE,
CREOSOTE BUILDUP MAY OCCUR RAPIDLY.
• STOVE IS DESIGNED TO BURN CORDWOOD ONLY. BURNING OTHER MATERIALS MAY
CAUSE DAMAGE TO STOVE OR HOME.
• THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER
OPERATION.
• CONSULT THE OWNER’S MANUAL FOR FURTHER INFORMATION.
• IT IS AGAINST FEDERAL REGULATIONS TO OPERATE THIS WOOD HEATER IN A MANNER
INCONSISTENT WITH THE OPERATING INSTRUCTIONS IN THE OWNER’S MANUAL
LISTED SOLID WOOD FUEL FIREPLACE INSERT / APPAREIL DU TYPE INSERTION DE COMBUSTIBLE SOLIDE DE CHEMINÉE
CERTIFIED FOR USE IN CANADA AND U.S.A.
CERTIFIED TO / CERTIFIÉ POUR:ULCS628-93/ UL1482 (2011)
CLEARANCE TO COMBUSTIBLES
ADJACENT SIDE WALL
C# 4001507
Refer to Intertek’s Directory of Building Products for detailed information
MODEL / MODÈLE:
SUPER INSERT LE ALDERLEA T5 INSERT LE
MADE IN CANADA
MANUFACTURED BY:
PACIFIC ENERGY FIREPLACE PRODUCTS LTD.
2975 ALLENBY RD., DUNCAN, BC V9L 6V8
DATE OF MANUFACTURE
BC
AD
F
FE
1.8 g/hr
U.S. ENVIRONMENTAL PROTECTION AGENCY.
Certied to comply with 2020 crib wood particulate
emission standards, using test Method 28R
.
MINIMUM CLEARANCE TO COMBUSTIBLES (MEASURED FROM FAN COVERS)
DÉGAGEMENT MINIMUM AUX COMBUSTIBLES (MESURÉ À PARTIR DE COUVERTURES DE VENTILATEUR)
Figure 1: 100002100 - SUPER _ ALT5 Insert LE rating Label
4ALT5 LE Insert 030323-32
100003038
Instruct all members of your family on the safe operation of the heater. Ensure they have enough
knowledge of the entire system if they are expected to operate it. Stress the section on chimney fires
and the importance of following the steps outlined "In Case of Chimney Fire".
Chimney Smoke and Creosote Formation
When wood is burned slowly, it produces tar and other organic vapours, which combine with expelled
moisture to form creosote. The creosote vapours condense in the relatively cool chimney ue of a slow
burning re. As a result, creosote residue accumulates on the ue lining. When ignited, this creosote makes
an extremely hot re. The chimney connector and chimney should be inspected periodically (at least once
every two months) during the heating season to determine if a creosote buildup has occurred. If creosote has
accumulated (3 mm. or more), it should be removed to reduce the risk of a chimney re.
1. Highest smoke densities and emissions occur when a large amount of wood is added to a bed of hot
coals and the air inlet is closed. The heated wood generates smoke, but without ample air, the smoke
cannot burn. Smoke-free, clean burning requires small fuel loads, two or three logs at a time or 1/4 to 1/2
of fuel load and leaving the air inlet relatively wide open, especially during the rst 10 to 30 minutes after
each loading, when most of the smoke generating reactions are occurring. After 30 minutes or so, the air
inlet can be turned down substantially without excessive smoke generation. Wood coals create very little
creosote-producing smoke.
2. The cooler the surface over which the wood smoke is passing, the more creosote will be condensed.
Wet or green wood contributes signicantly to creosote formation as the excess moisture that is boiled
off cools the re, making it difcult for the tars and gases to ignite, thus creating dense smoke and poor
combustion. This moisture-laden smoke cools the chimney, compounding the problem by offering the
smoke the ideal place to condense.
In summary, a certain amount of creosote is inevitable. Regular inspection and cleaning is the solution. The
use of dry, seasoned wood and ample combustion air will help to minimize annoying smoke emissions and
creosote buildup.
Chimney Fires
The dangerous side effect of excessive creosote buildup is a chimney re. This causes much higher than
normal temperatures in the chimney and on its exterior surfaces. Temperatures inside the chimney can
exceed 2000°F (1100°C). Ignition of nearby or touching combustible material is more likely during a chimney
re. Proper clearances are critical to prevent damage during such a re.
Chimney res are easy to detect; they usually involve one or more of the following:
• Flames and sparks shooting out of the top of the chimney
• A roaring sound
• Vibration of the chimney
CAUTION: Never use gasoline type lantern fuel, kerosene, charcoal lighter fluid or similar liquids to
start or "freshen up" a fire in this heater. Keep all such liquids well away from the heater while it is in
use.
Safety
5ALT5 LE Insert 030323-32 100003038
To Avoid a Chimney Fire
1. Burn wood cleanly. Do not burn wet wood or turn down the unit too quickly after loading.
2. Do not let creosote build up to a point where a chimney re is possible.
3. Do not have res in the heater that may ignite chimney res. These are excessively hot res, such as when
burning household trash, cardboard, Christmas tree limbs, or even ordinary fuel wood; (eg. with a full load
on a hot bed of coals and with the air inlet wide open for more time than is needed to completely char a
fresh fuel load.)
4. The Chimney and connector pipe should be inspected /cleaned periodically.
In Case of a Chimney Fire
1. Prepare to evacuate to ensure everyone's safety. Have a well understood plan of action for evacuation.
Have a place outside where everyone is to meet.
2. Close air inlet on stove.
3. Call local re department. Have a re extinguisher handy. Contact your local municipal or provincial re
authority for further information on how to handle a chimney re. It is most important that you have a
clearly understood plan on how to handle a chimney re.
4. After the chimney re is out, the chimney must be cleaned and checked for stress and cracks before
starting another re. Also check combustibles around the chimney and the roof.
• We recommend the services of professionals who are certied by a “Qualied agency”; such as
NFI (National Fireplace Institute®) in the United States,
CSIA (Chimney Safety Institute of America) in the United States and Canada,
WETT (Wood Energy Technology Transfer) in Canada or
APC (Association des Professionnels du Chauffage) in Quebec
Curing of the Paint Finish
To achieve the best nish, the paint on your stove must be baked on. When burning your stove for the rst
2-3 times it is very important that the room be well ventilated. Open all windows and doors. Smoke and fumes
caused by the curing process may cause discomfort to some individuals.
Disposal of Ashes
Ashes should be placed in a metal container with a tight tting lid. The closed container of ashes should
be placed on a non-combustible oor or on the ground, well away from all combustible materials, pending
nal disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be
retained in closed container until all cinders have thoroughly cooled. Other waste should not be placed in this
container.
6ALT5 LE Insert 030323-32
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CAUTION: Hot while in operation. Keep children, clothing and furniture away. Contact may cause skin
burns.
WARNING: Always keep loading door closed when burning. This heater is not designed for open door
burning.
WARNING: No alteration or modification of the combustion air control assembly is permitted. Any
tampering will void warranty and could be very hazardous.
WARNING: Do not use grates or andirons to elevate the fuel. Burn directly on the fire bricks. Replace
broken or missing bricks. Failure to do so may create a hazardous condition.
Wood Selection
This heater is designed to burn natural wood only. Higher efciency and lower emissions generally result when
burning air-dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.
Wood should be properly air dried (seasoned) for six months or more. Wet or undried wood will cause
the fire to smoulder and produce large amounts of smoke and creosote. Wet wood also produces very
little heat and tends to go out often. Wood should be stored under cover away from open flame or heat
sources.
DO NOT BURN :
• Salt water wood * • Treated wood
• Wet or green wood • Coal/charcoal
• Garbage * • Solvents
• Lawn clippings/yard waste • Unseasoned wood
• Railroad ties • Manure or animal remains
• Materials containing rubber, including tires • Materials containing plastic
• Construction or demolition debris • Materials containing asbestos
• Waste petroleum products, paints, paint
thinners, or asphalt products
• Paper products, cardboard, plywood, or
particleboard.
* These materials contain chlorides which will rapidly destroy metal surfaces and void warranty.
Burning these materials may result in the release of toxic fumes or render the heater ineffective and cause
smoke.
Do not burn anything but wood. Other fuels, eg. charcoal, can produce large amounts of carbon monoxide, a
tasteless, odourless gas that can kill. Under no circumstances should you attempt to barbecue in this heater.
The prohibition against burning these materials does not prohibit the use of re starters made from paper,
cardboard, saw dust, wax and similar substances for the purpose of starting a re in an affected wood heater.
How to Test Your Wood
Add a large piece of wood to the stove when it has a good large bed of coals. It is dry if it is burning on more
than one side within one minute. It is damp if it turns black and lights within three minutes. If it sizzles, hisses
and blackens without igniting in ve minutes it is soaked and should not be burnt.
Operation
7ALT5 LE Insert 030323-32 100003038
Lighting a fire
WARNING: Never use chemicals or any other volatile liquid to start a fire. Do not burn garbage, or
flammable fluids such as gasoline, naptha, or engine oil.
1. Adjust air control to “High” position(all the way to the left) and open door.
2. Place crumpled newspaper in the centre of the heater and crisscross with several pieces of dry kindling.
Add a few small pieces of dry wood on top.
3. Ignite the paper and leave the door ajar approximately 1/2"(13mm) - 1"(25mm) until the wood kindling is
fully engulfed in ame.
4. After the kindling is fully engulfed add a few small logs. Close door.
5. Begin normal operation after a good coal base exists and wood has charred.
Normal Operation
WARNING: This Insert has a manufacturer-set minimum low burn rate that must not be altered. It is
against federal regulations to alter this setting or otherwise operate this wood heater in a manner
inconsistent with the operating instructions in this manual.
1. Set air control to a desired setting. If smoke pours down across the glass (waterfall effect) this indicates
you have shut the control down too soon or you are using too low a setting. The wide range control panel
makes nding the desired setting for your application easy. As every home's heating needs vary (ie.
insulation, windows, climate, etc.) the proper setting can only be found by trial and error and should be
noted for future burns.
2. To refuel, adjust air control to high, and give the re time to brighten. Open the door slowly, this will
prevent back pufng.
3. Use wood of different shape, diameter and length (up to 18"(457mm)). Load your wood endwise and try
to place the logs so that the air can ow between them. Always use dry wood.
4. Do not load fuel to a height or in such a manner that would be hazardous when opening the door.
5. For extended or overnight burns, unsplit logs are preferred. Remember to char the wood completely on
maximum setting before adjusting air control for overnight burn.
• Burn wood only, dry and well seasoned. The denser or heavier the wood when dry, the greater its heat
value. This is why hardwoods are generally preferred. Green or wet wood will cause a rapid buildup of
creosote. If you feel it is necessary to burn wet or unseasoned wood, do so only with the air inlet set
open enough to maintain a good strong re and fairly high chimney temperatures. Do not attempt to burn
overnight using green wood or wet wood. Wet wood can cause up to 25% drop in heater output, as well
as contributing signicantly to creosote buildup.
DO NOT OVERFIRE THIS HEATER:
Attempts to achieve heat output rates that exceed heater design specifications can result in
permanent damage to the heater and chimney. A glowing red, top or vent pipe are indications of
overring. Failure to rectify an over ring condition can be hazardous and may void the manufacturer's
warranty.
8ALT5 LE Insert 030323-32
100003038
Convection Blower Operation
The Insert comes equipped with twin variable speed circulating air blowers. The blower system is
thermostatically controlled for automatic operation, as well as manually with a convenient bypass switch.
Automatic Blower Operation: Allows the blowers to turn on automatically once the Insert has come up to
operating temperature. It will also shut the blowers off after the re has gone out and the appliance has
cooled to below a useful heat output range. Push the rocker switch to the “OFF” position and set the fan
speed control to a desired setting.
Manual Blower Operation: Push the rocker switch to the “ON” position and set the fan speed control to a
desired setting. This will bypass the temperature switch and allow full control of the blowers.
Suggested settings:
- Combustion air control setting of “L” (low) position (pushed to the far right), operate blower speed control
on “Low”.
- Combustion air control set at anything above “L” (low), operate blower speed control at desired setting.
Restarting After Extended or Overnight Burns
1. Open door and rake hot embers towards the front of the heater. Add a couple of dry, split logs on top of
embers, close door.
2. Adjust air control to high and in just a few minutes, logs should begin burning.
3. After wood has charred, reset air control to desired setting.
4. To achieve maximum ring rate, set control to high "H". Do not use this setting other than for starting or
preheating fresh fuel loads.
Proper Draft
1. Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your
chimney depends on the length of the chimney, local geography, nearby obstructions and other factors.
2. Too much draft may cause excessive temperatures in the appliance. An uncontrollable burn or a glowing
red stove part or chimney indicates excessive draft.
3. Inadequate draft may cause back pufng into the room and plugging of the chimney. Smoke leaking into
the room through appliance and chimney connector joints indicates inadequate draft.
Remember the correct air inlet setting is affected by variables such as type of wood, outside temperature,
chimney size and weather conditions.
Ash Removal
Caution: Ashes are to be removed only when the heater is cold. Whenever ashes get 3"(76mm) to 4"(102mm)
deep in your rebox, and when re has burned down and cooled, remove excess ashes. Leave an ash bed
approximately 1" (25 mm) deep on the rebox bottom to help maintain a hot charcoal bed.
See section “Disposal of Ashes” on page 5.
10 ALT5 LE Insert 030323-32
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Check the following parts for damage such as cracks, excessive corrosion, burned out sections and
excessive warping: (See website for descriptions and more detail)
Weekly:
• Firebrick - Visual, for cracking.
• Door Gasket - sagging, placement, damage.
Monthly
• Bafe.
• Brick rail tabs and brick rails.
• Air riser tube in the back of the rebox.
• Back side of airwash chamber.
• Bafe locking pin.
• Boost tube cover.
• It is recommended to inspect the liner and connector monthly and to have the liner cleaned
annually or more frequently if required.
When Cleaning the Chimney System:
• Top bafe board/blanket.
• Top heat shield and mounting bolt.
• Bafe Gasket.
• Brick Rails.
• Manifold.
Blower:
• The blowers should be cleaned out a minimum every six months by using a vacuum on the blower
intakes to remove any dust and debris. See “Fan Speed Controller Relocation” section on page 12,
steps 1 & 2, for how to remove the panels and access the blowers.
Baffle:
• Some warping of the bafe is normal (up to 1/4” or 6.5mm). Replace if the bafe has permanent warping
greater than this or has cracking or breakage.
• Please contact your Dealer if you experience any of the damage listed above. Continuing to operate your
stove with broken parts may accelerate damage to other parts and may void your warranty.
Maintenance Checks
DO NOT OPERATE WITH BAFFLE ASSEMBLY OR INSULATION REMOVED.
Removal
Remove retaining pin at the back top of the rebox, just under the bafe. Lift bafe up and pull forward to
disconnect from the supply tube. Tilt bafe sideways to drop down and remove from rebox. Inspect gasket
between bafe and supply tube. If necessary, replace with gasket part number 80000365, available from your
Pacic Energy dealer. Re-install bafe assembly in reverse order. The two side pieces of insulation must be
tight against the side rails.
Baffle Removal
11ALT5 LE Insert 030323-32 100003038
29
3/8
"
745mm
30
3/8
"
770mm
42
1/2
"
1080mm
25 ”1/4
645mm
22 1/8”
560mm
9
5/8
"
245mm
8
1/4
"
210mm
17
7/8
"
455mm
33
5/8
"
855mm
21
1/2
"
545mm
20
7/8
"
530mm
10 ”3/8
265mm
A
B
34
1/8
"
865mm
33
1/8
"
865mm
Standard Oversized
Surround Heights
A
B
Dimension
17
"
430mm
13
3/4
"
350mm
Figure 2: ALT 5 Insert LE Dimensions.
The Insert is equipped with a 6” I.D.
Flue Collar.
Dimensions
12 ALT5 LE Insert 030323-32
100003038
26”
660mm
22 1/2 ”
570mm
18 3/8”
465mm
21 ”
535mm
8”
200mm
16”
406mm
Fireplace Hearth
Figure 3: Fireplace opening dim. - ALT5 Insert LE.
Minimum Fireplace and Hearth Dimensions
Hearth Requirements:
The replace's non-combustible masonry hearth must extend 16” in front and 8” beyond each side of the
existing replace opening. See Figure 3.
13ALT5 LE Insert 030323-32 100003038
Ember Protection:
Combustible ooring in front of the replace insert must be protected from hot embers by non-combustible
material extending;
• Canada - 18” to the ring side (From the Glass) and 8” to each side of the unit.
• U.S.A. - 16” to the ring side (From the Glass) and 8” to each side of the door opening.
Consult CAN/CSA-B365 Installation Code for Solid-Fuel-Burning appliances and equipment in Canada, and
N.F.P.A. 211 Standard for chimneys, replaces, vents and Solid-Fuel-Burning appliances in USA.
CAN: 24 ” / 630mm7/8
USA: 22 7/8”
Masonry Hearth
CAN
18” / 406mm
USA: 16”
Ember
Protection
Figure 4: ALT5 Insert LE - Ember protection.
Optional Leveling Legs
Leveling legs(bolts) are provided if you need them to level or steady the insert on an uneven hearth.
• If you replace is lower than the hearth mount the rear leveling leg bolts. Prop the unit up to access
threaded inserts under the sides towards the rear of the unit. Thread supplied bolts into inserts, set depth
to correspond to depth of replace drop.
• If your hearth is lower than the replace oor install the front leveling bolts. Prop the unit up to access the
threaded inserts under the front, towards the sides of the unit. Thread the supplied bolts into inserts.
•
Push the Insert into position in the replace and adjust the leveling bolts as needed to level the Insert.
12"
305mm
10”
254mm
6”
155mm
Adjacent Wall
Mantel or Top Facing
Side Facing
Fireplace hearth
Figure 5: Clearances - ALT 5 Insert LE.
14 ALT5 LE Insert 030323-32
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The minimum required clearances to surrounding combustible materials when installed into a masonry or
factory built replace are listed below and in Figure 5.
Minimum Clearances to Combustibles:
Side of Blower Cover to Adjacent Sidewall .......10 in. (245 mm.) ............................
Side of Blower Cover to Side Facing (max 3-1/2 in. deep) ............... 6 in. (155 mm.)
Top of Cast top to Mantel Facing .................................................... 12 in. (305 mm.)
Top of Cast Top to Mantel (max 12in. deep) .................................... 12 in.( 305 mm.)
Clearances
CAUTION: Unit hot while in operation. Parts of the appliance, especially the external surfaces,
will be hot to touch when in operation. Keep children, clothing and furniture away.
Contact may cause skin burns.
15ALT5 LE Insert 030323-32 100003038
Installation
Your Insert is designed to be installed into a masonry wood burning replace. The masonry replace must
be built according to the requirements of the Standard of Chimneys, Fireplaces, Vents and Solid Fuel Burning
appliances, N.F.P.A. 211 (Latest Edition) or applicable National, Provincial, State or local codes. The installa-
tion shall conform to CAN/CSA-B365, Installation Code for Solid-Fuel-Burning Appliances and Equipment.
This Insert shall not be installed in a factory-built fireplace.
Warning: Under no circumstances is this heater to be installed in a makeshift or “temporary” manner.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE.
Fireplace Specifications
See page 12 for the replace minimum sizes:
Chimney height (from hearth) 15’ (minimum).
• The Fireplace and Chimney system must be suitable for wood burning use. Check for creosote build up
or other obstructions. Inspect your replace for cracks, loose Have the chimney swept and Inspected.
mortar or other physical defects. If repairs are required, they should be completed before installing your
insert.
The Insert must be installed in accordance with Local and or National Building Codes.
We recommend that our products be installed and/or serviced by professionals who are certified by a
“Qualified agency”;
NFI (National Fireplace Institute®) in the United States,
CSIA (Chimney Safety Institute of America) in the United States and Canada,
WETT (Wood Energy Technology Transfer) in Canada or
APC (Association des Professionnels du Chauffage) in Quebec
Caution:
• The replace insert is heavy and should be installed by two people.
• Place cardboard or heavy blanket on the hearth to prevent bamage while installing.
Into a Masonry Fireplace
The existing replace damper is to be locked open or removed completely.
WARNING: Do not remove bricks or mortar from your existing fireplace.
• Exception: Masonry or steel, including the damper plate, may be removed from the smoke shelf and
adjacent damper frame if necessary to accommodate a chimney liner, provided that their removal will
not weaken the structure of the replace and chimney, and will not reduce protection for combustible
materials to less than that required by the National Building Code.
A metal tag is provided and is to be fastened to the back wall of the fireplace, if the fireplace has been
modified to accommodate the insert.
16 ALT5 LE Insert 030323-32
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Full Flue Liner - (Required in Canada)
In Canada, this Fireplace Insert must be installed with a continuous chimney liner extending from the Fireplace
Insert’s Flue Collar to the top of the chimney. The chimney liner must conform to the class 3 requirements of
CAN/ULC-B365, Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, or
CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys.
1. Measure the chimney height from the top of the existing Chimney ue to the oor of the hearth. This will
allow extra length of liner for ashing and rain cap.
2. Feed the stainless steel liner from top of the chimney, through the damper area and into the replace cav-
ity. Attach a “stove to liner” adapter to the bottom of the liner as per the liner manufacturer’s instructions.
3. The Flue Collar is packaged in the stove. Attach
the Flue Collar to the liner adapter and secure
with three Stainless screws. Caulk around
connections with high temp stove cement.
Ensure the gasket is in good working shape.
4. Remove the Cast Top by lifting up on the front
and pulling toward you. Remove both the right
& left Blower Covers; Lift up and pull the covers
towards you to release the tabs.
5. Remove the Bafe.
6. Push unit into the replace. Use the front or rear
adjustment legs, level the insert depending on
your hearth conguration. (NOTE: Adjustment
legs are located in the bottom, front and rear of
the insert).
7. Reach through the ue opening and pull down
on the Flue Collar with the tool provided until the
bolts pass through the mounting holes in the ue
opening. Install the clamps and nuts. center the
collar on the opening and tighten the nuts.
8. Measure, trim and shape a Chimney top ashing
to t the existing chimney ue. Plan for a 1” to
1-1/2” overlap on each side. Place ashing over
top of the liner and seat rmly against the ue
tile.
9. Attach a rain cap to the end of the liner. A storm
collar may be used if desired.
10. Install the surround See “Surround Assembly
and Installation” on page 20, Re-Install the
top and Blower covers in the reverse order they
were removed.
Rain Cap
Stainless Steel
Rigid or Flex Liner
Full Flue Liner
Flex Liner
Connector
Stainless Steel
Chimney Flashing
Figure 6: Insert LE full ue liner.
17ALT5 LE Insert 030323-32 100003038
Direct Flue Connection (permitted only in the USA)
Pacic Energy highly recommends the use of a full liner as the safest installation and providing optimum per-
formance. When connected to a full liner, the Insert is able to draft correctly and will prevent problems such
as difcult start-ups and smoking out the door.
Note: A clean-out door may be required under local codes, when a direct ue connection is used. Consult
local codes. A seal must be provided in the chimney throat
1. Measure from the rst chimney ue liner tile to the top of the Insert. Allow extra length of liner to insert
into ue tile.
2. Feed the stainless steel liner through the damper area and into the rst chimney ue tile. Attach a “stove
to liner” adapter to the bottom of the liner as per the liner manufacturer’s instructions. Seal around where
the liner passes thru in the Chimney Throat.
3. Follow steps 3-9 on the previous page.
Figure 7: Direct ue connection.
Chimney
Flue tile
Liner
6" Stainless Steel
Rigid or Flex Liner
Throat seal
Flex Liner
Connector
Figure 8: Insert LE direct ue connection.
18 ALT5 LE Insert 030323-32
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Combustion Air
Consult local building codes regarding combustion air supply. Intake or combustion air can be supplied to the
Insert in one of two ways:
1. Outside air (O/A) supply: Remove cover from ash clean out in existing replace. Place a rodent screen
in place of the cover. Install the Insert as described in the installation section, making sure not to cover
the opening of the air inlet. When installation is complete, seal surround to replace and anywhere else
air may enter. This will ensure combustion air is drawn from outside the house and into the intake on the
bottom of the appliance.
2. Room air supply: Remove the two screws securing the Decorative Cover under the ashlip. Remove
the screws holding the Room Air Cover to the Base bottom and discard the this cover. Re-install the
Decorative Cover and tighten screws (Figure 9). Combustion Air will be drawn from the room through the
front of the unit.
This unit is not designed to be operated with the ring
door open. In addition to the obvious hazard of sparks
landing on combustibles, an open re door will cause the
heater to draw air from the living space and possibly cause
suffocation.
The living space around the heater must be well ventilated
with good air circulation. Anything that may cause a
negative pressure can cause gases or fumes to be pulled
into the living area.
Into a Factory Built Fireplace
Your Insert may be installed into a factory built replace (size permitting) with the following requirements:
1. Inspect your replace for damage or other physical defects. The replace must be in good working
condition. If in doubt about its condition, seek professional advice. Check for creosote build up or other
obstructions inside the chimney, especially if it has not been in use for some time. Before installing, clean
your chimney system thoroughly.
2. A full stainless steel rigid or exible ue liner meeting type HT requirements (2100°F) per UL1777 (U.S.) or
ULC S635 (Canada) must be used for both safety and performance. The liner must be securely attached
to the Insert ue collar and the chimney top.
3. The surround must be sealed to the replace front or the damper area around the chimney liner must be
sealed to prevent room air entering the chimney cavity of the replace.
4. The air ow within and around the replace must not be altered by the installation of the Insert (i.e. no
blockage of louvers or cooling air inlet or outlet ports). This includes the circulating air chambers in a steel
replace or metal heat circulator.
5. Alteration of the replace in any manner is not permitted with the following exceptions:
• External trim pieces which do not affect the operation of the replace may be removed and stored on or
within the replace for re-assembly if the Insert is removed.
• The chimney damper may be removed to install the liner.
Room Air Cover
Screws Screws
Decorative Cover
Figure 9: ALT 5 Ins LE - Room air Cover.
19ALT5 LE Insert 030323-32 100003038
Electrical Supply
Circulating air blower electrical rating; 115V, 60 Hz, 1.2 A. For your protection against shock hazard, use
only a properly grounded outlet that will accept a three-pronged plug. Do not cut or remove the grounding
prong. Do not route power cord under unit. Power cord must be routed to avoid contact with any hot or sharp
surfaces.
Consult local codes or, in the absence of local codes, with the current CSA C22.2 Canadian Electrical Code
and in the USA with the National Electrical Code, ANSI/NFPA 70 (latest edition).
Fan Speed
Controller
Thermal
Switch
Thermal
switch
bypass
Black
White
White
White
Figure 10: Wiring Diagram - Insert LE.
20 ALT5 LE Insert 030323-32
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Surround Assembly and Installation
1. Remove crate and plastic covering from the unit. Place the insert in a location that you can access the
back of it to adjust the panels.l
2. Remove the Top (A) by lifting up. Support the Fan Shields (B) (Figure 11), they may fall. Remove Caution:
Shields by lifting up and to the sides. Remove all packaging material from the Top and Fan Shields.
3. Remove the Surround Top and Sides (porcelian enamel only)- from Packaging.
4. Remove the surround brackets from the stove (Figure 12). Use the bolts and washers in the mounting
hardware kit, found with the Surround Top to attach the brackets to the Surround sides as shown in Figure
13.
A
B
Figure 11: Removing top and fan shields.
Surround
bracket
Fastening
points
Figure 12: Removing the surround bracket.
5. Using a blanket or cardboard to protect the parts, lay the Surround sides at on oor and align with
Surround Top(H). Square the surround by aligning edges(I) on each side. Fasten bolts in location (J) to
attach bracket to the Top Surround (Figure 14).
NOTE: If mounting an Oversized Surround (not shown), use mounting holes (K) to attach (Figure 14).
F
F
F
F
Figure 13: Installing brackets on Surround Sides.
JJ
K K
II
H
Figure 14: Securing brackets to surrounds.
LM
ML
Figure 15: Install surround to rebox.
21ALT5 LE Insert 030323-32 100003038
Air inlet
Surround
side
Figure 16: Installing fan shield.
Figure 17: Decorative cover installation.
Slot
Figure 18: Positioning slots on underside of Top
6. Attach surround to rebox by angling the suround sides behind the ash shelf and in front of the mounting
stud brackets. align the slots in the surround brackets with studs (L) then fasten with washers and nuts
(M) on each side (Figure 15).
7. Install fan shield as shown in Figure 16. Be sure to place the air inlet opening to the back against the
surround side.
8. Install the cast decorative top by tilting it at a slight angle, sliding it under the surround top and over the
casing top, if it doesnt t loosen the bolts on the back of the surround sides, then retry. set it over the fan
shields (Figure 17). Be sure to engage the top of the fan shield into the slots on the underside of the cast
decorative top (Figure 18). This may require moving the fan shields around slightly to get the parts aligned.
9.
10. Check the tment of all the panel and for clearance when the door opens. Due to the tolerances in the
casting and Porcelin process additional adjustments may be needed. Ensure all the bolts between the
panels are tight then remove the Panel set. Lift the insert into the replace, close to the nal location and
reinstall the surround. Tighten the bolts holding the surround to the mounting studs. Place the unit against
the replace.
22 ALT5 LE Insert 030323-32
100003038
Fan Speed Controller Relocation
The fan speed controller is factory installed under the ash lip on the right hand side. If required, it can be
relocated to the left side by following the instructions below. To make this as easy as possible, it is suggested
that this be done prior to tting the surround and installation into the replace:
1. Remove the decorative top by tilting up slightly and lifting away from the unit (Figure 19).
2. Lift up on each fan shield and remove. Set aside to prevent damage (Figure 20).
Figure 19: Decorative cover removal.
Figure 20: Fan shield removal.
Figure 21: Disconnecting fan wires. Figure 22: Unscrew thermal snap
switch.
3. Disconnect the wires from the fans, Left & Right Side (Figure 21).Unscrew thermal snap switch leaving
the wires connected (Figure 22). Take note of where the wires are routed and secured. They must be
positioned correctly to avoid damage.
23ALT5 LE Insert 030323-32 100003038
Loosen ash lip bolts
Figure 23: Ash lip bolts.
Remove screws and clips
Figure 24: Remove speed control screws and clips.
Remove screws
Figure 25: Speed control assy removal.
4. Loosen the two bolts that secure the ash lip to the rebox (Figure 23), carefully lift up the ash lip and
remove from the rebox.
5. Loosen the screws on the wire support tabs and turn to remove the wires (Figure 24).
6. Remove the two screws securing the speed controls assembly to the ash lip (Figure 25). Remove cover
plate on opposite side.
7. Remove the control assembly from the ashlip bracket on the right hand side. Flip it over and reattach on
the left hand side of the ashlip (Figure 26). Use the upper screw holes for best alignment.
8. Route cable from speed control to fan and reattach wire support tabs on the underside of the ash lip. Note
wire positions (Figure 27 and Figure 28).
Speed
control assy
Ash lip
bracket
Figure 26: Relocating speed control assy and bracket.
Reconnect wire clips
Figure 27: Reconnect wire support clips.
Figure 28: Note wire position.
24 ALT5 LE Insert 030323-32
100003038
Figure 29: Reconnecting fan wires.
Thermal snap
switch
Figure 30: Re-attaching thermal snap switch.
Power cable
Surround
Figure 31: Routing power cable through the surround.
9. Reconnect the wires to the fans (Figure 29) and re-attach thermal snap switch (Figure 30). Ret ash lip,
sides and top. Ensure that the power cable is correctly routed through the surround and it is not touching
the rebox side (Figure 31). Wire placement is important to prevent damage to wires.
25ALT5 LE Insert 030323-32 100003038
Fan Removal/Installation
1. Remove Decorative Top and both Fan shields as specied in”Fan Speed Controller Relocation” on page
22
2. Disconnect fan wires as shown in Figure 32 from appropriate fan that is being replaced. Remove Thermal
switch if needed (Figure 33).
3. Remove the two screws securing the fan bracket to the stove using a 7/16” socket or wrench. Reverse
steps 1&2 to install new fan (Figure 33).
Figure 32: Disconnect the fan wires.
Bolts
Thermal
switch
Figure 33: Remove thermal switch.
Produktspecifikationer
| Varumärke: | Pacific Energy |
| Kategori: | Värmare |
| Modell: | Alderlea T5 Insert LE |
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