POLARIS Ranger 1000 Tractor (2021) Bruksanvisning

POLARIS Inte kategoriserad Ranger 1000 Tractor (2021)

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2021
OWNER’S
MANUAL
RANGER XP 1000 Tractor
For Maintenance and Safety
WARNING
Read this manual carefully. It contains important safety
information. This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
Code® with your smartphone.
!
2021 Owner’s Manual
RANGER XP 1000 Tractor
Unless noted, trademarks are the property of Polaris, Inc.
Recreational Off-Highway Vehicle Association® and ROHVA® are registered
trademarks of Recreational Off-Highway Vehicle Association.
Tread Lightly® is a registered trademark of the United States Department of
Agriculture.
BatteryMINDer® is a registered trademark of VDC Electronics Inc.
Loctite® is a registered trademark of Henkel Corporation.
NYOGEis a registered trademark of Nye Lubricants, Inc.
WD-40® is registered to WD-40 Manufacturing Company.
QR Codis a registered trademark of DENSO WAVE INCORPORATED.
Maxxis® is a registered trademark of Cheng Shin Rubber Ind. Co., Ltd.
OSHA® is a registered trademark of the Occupational Safety and Health
Administration, U.S. Department of Labor.
Copyright 2020 Polaris, Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components,
some minor discrepancies may result between the actual vehicle and the
information presented in this publication. Depictions and/or procedures in this
publication are intended for reference use only. No liability can be accepted
for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or
procedures contained within, whether whole or in part, is expressly
prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in Czech Republic
9940074 R01
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during and after the warranty period.
For the most up-to-date owner’s manual visit https://www. polaris. com/en-us/
owners-manuals.
3
WELCOME
4
WELCOME
IMPORTANT ISRAEL MODEL INFORMATION . . . . . . 7
Introduction . . . . . . . . . . . . . . . . . . . . 9
Safety . . . . . . . . . . . . . . . . . . . . . . 13
Features and Controls . . . . . . . . . . . . . . 35
Operation . . . . . . . . . . . . . . . . . . . . 83
Winch Guide. . . . . . . . . . . . . . . . . . . 103
Emission Control Systems . . . . . . . . . . . . . 113
Maintenance . . . . . . . . . . . . . . . . . . 115
Specifications . . . . . . . . . . . . . . . . . . 163
POLARIS Products . . . . . . . . . . . . . . . . 167
Troubleshooting . . . . . . . . . . . . . . . . . 169
Warranty . . . . . . . . . . . . . . . . . . . . 173
Maintenance Log . . . . . . . . . . . . . . . . 179
5
6
IMPORTANT ISRAEL MODEL
INFORMATION
ISRAEL MODEL DIFFERENCES
IMPORTANT
Israel models are different in important ways from the other models covered by
this owner’s manual. The unique characteristics of Israel models are not
referenced throughout the rest of this owner’s manual. If you are using an
Israel model, carefully read the statements below and keep them in mind
before consulting the rest of the owner’s manual.
ISRAEL MODELS ARE TWO-
PERSON VEHICLES.
Israel models are designed to
accommodate two individuals - a driver
and a passenger. Do not operate Israel
models with more than one passenger,
as there are only two seat belts
available for use. Disregard all mentions
of “passengers” in the manual text if you
are using an Israel model.
ISRAEL MODELS ARE NON-
TRACTOR VEHICLES.
Israel models have not completed
testing to be certified as tractors.
Disregard all mentions of “tractor” in the
manual text if you are using an Israel
model.
SEAT ADJUSTMENT NOTE
The text in the “Seat Adjustments”
section (in the Features and Controls
chapter) does not apply to Israel
models. Disregard the text in the “Seat
Adjustments” section if you are using an
Israel model.
7
IMPORTANT ISRAEL MODEL INFORMATION
8
INTRODUCTION
BEFORE YOU RIDE
This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws
and regulations concerning the operation of this vehicle in your area.
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
Read this owner’s manual and review the safety DVD that came with your
vehicle. A free extra copy of the DVD can be obtained by contacting your
local POLARIS dealer. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle.
Never operate this vehicle without proper instruction. Take an authorized
training course. See the Safety Training section for more information.
This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16
and have a valid driver’s license to operate this vehicle.
Always use the cab nets (or doors) while riding in this vehicle. Always keep
hands, feet and all other body parts inside the vehicle at all times.
Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants
and over-the-ankle boots.
Never operate this vehicle under the influence of drugs or alcohol, as these
conditions impair judgement and reduce the operator’s ability to react.
Complete the New Operator Driving Procedures outlined in this manual.
Never allow a guest to operate this vehicle until the guest has completed the
New Operator Driving Procedures.
Never permit a guest to operate this vehicle unless the guest has reviewed
the owner’s manual and all safety labels and has completed a safety training
9
INTRODUCTION
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in
order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to
be taken to avoid a hazard.
10
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification numbers and key number in the spaces
provided. Remove the spare key and store it in a safe place. An ignition key can
be duplicated only by ordering a POLARIS key blank (using your key number)
and mating it with one of your existing keys. The ignition switch must be
replaced if all keys are lost.
The engine serial number can be found on a decal applied to the front of the
engine crankcase q
or stamped into the crankcase on the PTO side of the
engine w. The VIN can be found on the vehicle’s frame, just above the right
front wheel e.
The key number can be found on the
key r.
Vehicle Model Number:
Vehicle Identification Number (VIN):
Engine Serial Number:
Key Number:
11
INTRODUCTION
12
SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you
and any family members who will be riding this vehicle to take a training course.
For more information about safety, contact an authorized POLARIS dealer or
visit the POLARIS web site at www.polaris.com.
Your POLARIS vehicle is designed for off-road operation. Familiarize yourself
with all laws and regulations concerning the operation of this vehicle in your
area.
We strongly advise you to strictly follow the recommended maintenance
program outlined in your owner's manual. This preventive maintenance program
is designed to ensure that all critical components on your vehicle are thoroughly
inspected at specific intervals.
SAFE RIDING GEAR
Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants,
over-the-ankle boots and seat belt at all times. Protective gear reduces the
chance of injury.
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust
system can elevate temperatures in the rider cab area. The condition occurs
most frequently when a vehicle is being operated in high ambient temperatures
at low speeds and/or high load conditions for an extended period of time. The
use of certain windshield, roof and/or cab systems may contribute to this
condition by restricting airflow.
Any discomfort due to heat buildup in this area can
be minimized by wearing proper riding apparel and
by varying speeds to increase airflow.
q
Helmet
w
Eye Protection
e
Long Sleeves
r
Gloves
t
Long Pants
y
Over-the-Ankle Boots
13
SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards. Clasp the buckle and pull each strap tight to ensure the helmet
is properly secured to the head.
Approved helmets in the USA and Canada bear a
U.S. Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
14
SAFETY
SAFETY WARNINGS
WARNING
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual and in the safety DVD
provided with your vehicle. See the OPERATION section of the owner’s
manual for proper operating procedures.
OPERATOR SAFETY
WARNING
Serious injury or death can result if you do not follow these instructions and
procedures, which are outlined in further detail within your owner's manual.
Read this entire manual and all labels carefully. Follow the operating
procedures described.
Never allow anyone under the age of 16 to operate this vehicle and never
allow anyone without a valid driver's license to operate this vehicle.
Do not carry a passenger until you have at least two hours of driving
experience with this vehicle.
All riders must be able to sit with backs against the seat, both feet flat on the
floor and both hands on the steering wheel (if driving) or on a passenger hand
hold.
The driver and all passengers must wear helmets, eye protection, gloves,
long-sleeve shirts, long pants, over-the-ankle boots and their seat belts at all
times.
Always use the cab nets (or doors) while riding in this vehicle.
Always keep hands and feet inside the vehicle at all times.
Always keep both hands on the steering wheel and both feet on the
floorboards of the vehicle during operation.
Never permit a guest to operate this vehicle unless the guest has read this
manual and all product labels.
To reduce rollover risk, be especially careful when encountering obstacles
and slopes and when braking on hills or during turns.
This vehicle is for off road use only. Never operate on public roads (unless
marked for off-road use). Always avoid paved surfaces.
Never consume alcohol or drugs before or while operating this vehicle.
Never operate at excessive speeds. Always travel at a speed proper for the
terrain, visibility and operating conditions, and your experience.
Never attempt jumps or other stunts.
15
SAFETY
Always inspect the vehicle before each use to make sure it's in safe operating
condition.
Always follow the inspection procedures described in this manual.
Always travel slowly and use extra caution when operating on unfamiliar
terrain. Be alert to changing terrain.
Never operate on excessively rough, slippery or loose terrain.
Always follow proper procedures for turning. Practice turning at slow speeds
before attempting to turn at faster speeds. Never turn at excessive speeds.
Always have this vehicle checked by an authorized POLARIS dealer if it has
been involved in an accident.
Never operate this vehicle on hills too steep for the vehicle or for your abilities.
Practice on smaller hills before attempting larger hills.
Always follow proper procedures for climbing hills as described in this manual.
Check the terrain carefully before attempting to climb a hill. Never climb hills
with excessively slippery or loose surfaces. Never apply throttle suddenly.
Never make sudden gear changes. Never go over the top of a hill at high
speed.
Always follow the proper procedures outlined in this manual for traveling
downhill and for braking on hills. Check the terrain carefully before
descending a hill. Never travel downhill at high speed. Avoid going downhill at
an angle, which would cause the vehicle to lean sharply to one side. Travel
straight down the hill where possible.
Always check for obstacles before operating in a new area. Never attempt to
operate over large obstacles such as large rocks or fallen trees. Always follow
the proper procedures outlined in this manual when operating over obstacles.
Always be careful of skidding or sliding. On slippery surfaces such as ice,
travel slowly and exercise caution to reduce the chance of skidding or sliding
out of control.
Never operate your vehicle in fast-flowing water or in water deeper than that
specified in this manual. Wet brakes may have reduced stopping ability. Test
your brakes after leaving water. If necessary, apply them lightly several times
to let friction dry out the pads.
Always be sure there are no obstacles or people behind your vehicle when
operating in reverse. When it's safe to proceed in reverse, move slowly. Avoid
turning at sharp angles in reverse.
Always use the proper size and type of tires specified in this manual. Always
maintain proper tire pressure as specified on safety labels. Failure to adhere
to either may impact vehicle stability, driveline durability, or general vehicle
handling.
Never modify this vehicle through improper installation or use of non-
POLARIS approved accessories.
Always re-install plastics and heat shields after vehicle is serviced.
16
SAFETY
Never exceed the stated load capacity for this vehicle. Cargo should be
properly distributed and securely attached. Reduce speed and follow the
instructions in this manual for hauling cargo or pulling a trailer. Allow a greater
distance for braking.
Always place the transmission in PARK before getting out of the vehicle.
Always engage the park brake (if equipped) when leaving the vehicle
unattended.
Always stop the engine before refueling. Make sure the refueling area is well
ventilated and free of any source of flame or sparks.
Always remove the ignition key when the vehicle is not in use to prevent
unauthorized use by someone under the age of 16 or without a driver’s
license and proper training, or accidental starting.
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction increases the risk of an
accident. The operator must understand how to operate the vehicle properly in
different situations and on different types of terrain.
All operators must read and understand the
owner's manual and all warning and
instruction labels before operating the
vehicle.
All operators should review the safety DVD
provided with this vehicle and take a
ROHVA® training course (www.rohva.org).
AGE RESTRICTIONS
This vehicle is an ADULT VEHICLE ONLY.
Operation is prohibited for anyone under 16
years of age or anyone without a valid
driver’s license.
The operator must be tall enough to sit with
back against the seat, both feet flat on the
floor and both hands on the steering wheel (if
equipped) or handlebars.
17
SAFETY
USING ALCOHOL OR DRUGS
Never consume alcohol or drugs before or
while operating this vehicle.
Operating this vehicle after consuming
alcohol or drugs could adversely affect
operator judgment, reaction time, balance
and perception.
FAILURE TO INSPECT BEFORE OPERATING
WARNING
Failure to inspect and verify that the vehicle is in safe operating condition
before operating increases the risk of an accident. Always perform the Pre-
Ride Inspection outlined in the Operation chapter before each use of your
vehicle to make sure it's in safe operating condition. Always follow the
inspection and maintenance procedures and schedules described in this
owner’s manual. See the Periodic Maintenance section of the Maintenance
chapter.
PROTECTIVE APPAREL
Riding in this vehicle without wearing an approved helmet and protective
eyewear and footwear increases the risk of a serious injuries in the event of an
accident.
Operator and/or all passengers must always wear an approved helmet that fits
properly, gloves, long-sleeve shirt, long pants, over-the-ankle boots, and eye
protection (goggles or face shield).
DUST EXPOSURE
Exposure to dust created by the movement of the vehicle in dry weather may
lead to respiratory distress. Be aware of operating environments and take
precautions to avoid dust ingestion. Wear proper clothing, helmet, and eye
protection.
18
SAFETY
SEAT BELTS
WARNING
Riding in this vehicle without wearing the seat belt increases the risk of serious
injury in the event of rollover, loss of control, other accident or sudden stop.
Seat belts may reduce the severity of injury in these circumstances. The
operator and all passengers MUST wear their seat belt at all times.
OPERATING WITH A LOAD ON THE VEHICLE
The weight of the cargo, operator, and passengers impacts vehicle operation
and stability. For your safety and the safety of others, carefully consider how
your vehicle is loaded and how to safely operate the vehicle. Follow the
instructions in this manual for loading, tire pressure, gear selection and speed.
Do not exceed vehicle weight capacities. The vehicle’s maximum weight
capacity is listed in the specifications section of this manual and on a label on
the vehicle. When determining the weight you are adding to the vehicle,
include the weight of the operator, passengers, accessories, loads in the rack
or box and the load on the trailer tongue. The combined weight of these items
must not exceed the maximum weight capacity.
The recommended tire pressures are listed in the specifications section of this
manual and on a label on the vehicle.
Always follow these guidelines:
UNDER ANY OF THESE CONDITIONS: DO ALL OF THESE STEPS:
Operator and/or cargo exceeds half the
maximum weight capacity
1. Slow down.
2. Verify tire pressure.
3. Use extra caution when operating.
Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing
CAB NETS (IF EQUIPPED)
Riding in this vehicle without using the cab nets (or doors, if equipped) increases
the risk of serious injury or death in the event of an accident or rollover. Cab nets
(or doors) must be used by both operator and passengers at all times. Make
sure all latches are secure before operating the vehicle.
19
SAFETY
Always inspect cab nets and latches for tightness, wear and damage before
each use of the vehicle. Use the strap adjusters to tighten any loose straps.
Promptly replace worn or damaged cab nets and latches with new cab nets and
latches. Your POLARIS dealer can assist.
CAB DOORS (IF EQUIPPED)
Riding in this vehicle without closed and latched cab doors increases the risk of
serious injury or death in the event of an accident or rollover. Always make sure
all cab doors are closed and latched while riding in this vehicle. Cab doors are
NOT intended to be used as arm rests. Always keep hands and feet inside the
vehicle at all times.
CARRYING A PASSENGER
A passenger must always be seated in
a passenger seat with seat belt
secured. Carrying more than one
passenger in a 2-seat vehicle can affect
the operator’s ability to steer and
operate the controls, which increases
the risk of loss of control and accident
or rollover. Never carry more than one
passenger in a 2-seat vehicle unless
specified otherwise.
IMPROPER TIRE MAINTENANCE
WARNING
Operating this vehicle with improper tires or with improper or uneven tire
pressure could cause loss of control or accident. Always use the size and type
of tires specified for your vehicle. Always maintain proper tire pressure as
described in the owner's manual and on safety labels.
OPERATING ON PAVEMENT (NON-ZUGMASCHINE
VEHICLES)
This vehicle's tires are designed for off-road use only, not for use on pavement.
Operating this vehicle on paved surfaces (including sidewalks, paths, parking
lots and driveways) may adversely affect the handling of the vehicle and may
increase the risk of loss of control and accident or rollover. Avoid operating the
vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and
avoid sudden turns or stops.
20
SAFETY
OPERATING ON PUBLIC ROADS
Zugmaschine and Tractor Models
This vehicle is approved for on-road operation.
WARNING
Other Models
Operating this vehicle on public streets, roads or highways could result in a
collision with another vehicle. Never operate this vehicle on any public street,
road or highway, including dirt and gravel roads (unless designated for on-road
use).
OPERATING AT EXCESSIVE SPEEDS
CAUTION
Operating this vehicle at excessive speeds increases the operator's risk of
losing control. Always operate at a speed that's appropriate for the terrain, the
visibility and operating conditions and your skills and experience.
JUMPS AND STUNTS
CAUTION
Exhibition driving increases the risk of an accident or rollover. DO NOT do
power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.
TURNING IMPROPERLY
CAUTION
Turning improperly could cause loss of traction, loss of control, accident or
rollover. Always follow proper procedures for turning as described in this
owner’s manual.
Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt
steering maneuvers. Practice turning at slow speeds before attempting to turn at
faster speeds.
21
SAFETY
IMPROPER HILL CLIMBING
CAUTION
Improper hill climbing could cause loss of control or rollover. Use extreme
caution when operating on hills. Always follow proper procedures for hill
climbing as described in this owner's manual.
DESCENDING HILLS IMPROPERLY
CAUTION
Improperly descending a hill could cause loss of control or rollover. Always
follow proper procedures for traveling down hills as described in this owner’s
manual.
CROSSING HILLSIDES
CAUTION
Driving on a sidehill is not recommended. Improper procedure could cause
loss of control or rollover. Avoid crossing the side of any hill unless absolutely
necessary. If crossing a hillside is unavoidable, always follow proper
procedures as described in this owner's manual.
STALLING WHILE CLIMBING A HILL
CAUTION
Stalling or rolling backwards while climbing a hill could cause a rollover.
Maintain a steady speed when climbing a hill.
If you lose all forward speed:
Apply the brakes gradually until the vehicle is fully stopped. Place the
transmission in reverse and slowly allow the vehicle to roll straight downhill while
applying light brake pressure to control speed.
If you begin rolling downhill:
Never apply engine power. Apply the brakes gradually until the vehicle is fully
stopped. Place the transmission in reverse and slowly allow the vehicle to roll
straight downhill while applying light brake pressure to control speed.
22
SAFETY
OPERATING IN UNFAMILIAR TERRAIN
CAUTION
Failure to use extra caution when operating on unfamiliar terrain could result in
an accident or rollover.
CAUTION
Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause
loss of control or rollover.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always
be alert to changing terrain conditions.
OPERATING IMPROPERLY IN REVERSE
CAUTION
Improperly operating in reverse could result in a collision with an obstacle or
person. Always follow proper operating procedures as outlined in this manual.
Before shifting into reverse gear, always check for obstacles or people behind
the vehicle. When it's safe to proceed, back slowly.
SKIDDING OR SLIDING
CAUTION
Failure to use extra caution when operating on excessively rough, slippery or
loose terrain could cause loss of traction, loss of control, accident or rollover.
Do not operate on excessively slippery surfaces. Always slow down and use
additional caution when operating on slippery surfaces.
CAUTION
Skidding or sliding due to loss of traction can cause loss of control or rollover (if
tires regain traction unexpectedly). Always follow proper procedures for
operating on slippery surfaces as described in this owner's manual.
23
SAFETY
OPERATING OVER OBSTACLES
CAUTION
Improperly operating over obstacles could cause loss of control or rollover.
Before operating in a new area, check for obstacles. Avoid operating over
large obstacles such as large rocks and fallen trees. Always follow the proper
procedures outlined in this manual when operating over obstacles.
OPERATING THROUGH WATER
CAUTION
Operating through deep or fast-flowing water can cause loss of traction, loss of
control, rollover or accident. Never operate in fast-flowing water or in water that
exceeds the floor level of the vehicle.
Always follow proper procedures for operating in water as described in this
owner’s manual.
Wet brakes will have reduced stopping ability. After leaving water, test the
brakes. Apply them lightly several times while driving slowly. The friction will help
dry out the pads.
OPERATING ON FROZEN BODIES OF WATER
WARNING
Serious injury or death can result if the vehicle and/or the operator fall through
the ice. Never operate the vehicle on a frozen body of water unless you have
first verified that the ice is sufficiently thick to support the weight and moving
force of the vehicle, you and your cargo, together with any other vehicles in
your party.
Always check with local authorities and residents to confirm ice conditions and
thickness over your entire route. Vehicle operators assume all risk associated
with ice conditions on frozen bodies of water.
OPERATING A DAMAGED VEHICLE
CAUTION
Operating a damaged vehicle can result in an accident. After any rollover or
other accident, have a qualified service dealer inspect the entire machine for
possible damage, including (but not limited to) seat belts, rollover protection
devices, brakes, throttle, and steering systems.
24
SAFETY
IMPROPER CARGO LOADING
Overloading the vehicle or carrying cargo improperly may cause changes in
stability and handling, which could cause loss of control or an accident.
Always follow the instructions in this owner’s manual for carrying cargo.
Never exceed the stated load capacity for this vehicle.
Cargo should be properly distributed and securely attached.
Reduce speed when carrying cargo or pulling a trailer. Allow a greater
distance for braking.
POOR VISIBILITY
CAUTION
Operating this vehicle in darkness or inclement weather could result in a
collision or accident, especially if operating on a road or street. This vehicle is
not equipped with highway-approved lights. Operate this vehicle off-road only.
Use caution and drive at reduced speeds in conditions of reduced visibility
such as fog, rain and darkness. Clean headlights frequently and replace
burned out headlamps promptly.
HOT EXHAUST SYSTEMS
WARNING
Exhaust system components are very hot during and after use of the vehicle.
Hot components can cause burns and fire. Do not touch hot exhaust system
components. Always keep combustible materials away from the exhaust
system.
Use caution when traveling through tall grass, especially dry grass and when
traveling through muddy conditions. Always inspect the underside of the
vehicle and areas near the exhaust system after driving through tall grass,
weeds, brush, other tall ground cover, and muddy conditions. Promptly remove
any grass, debris or foreign matter clinging to the vehicle and pay particular
attention to the exhaust system area.
EXPOSURE TO EXHAUST
CAUTION
Engine exhaust fumes are poisonous and can cause loss of consciousness or
death in a short time. Never start the engine or let it run in an enclosed area.
Operate this vehicle only outdoors or in well-ventilated areas.
25
SAFETY
REFUELING
Gasoline is highly flammable and explosive under certain conditions.
Always exercise extreme caution whenever handling gasoline.
Always turn off the engine when refueling.
Always refuel outdoors or in a well ventilated area free of any source of flame
or sparks.
NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow
this instruction could lead to serious burn injuries or death.
Do not smoke or allow open flames or sparks in or near the area where
refueling is performed or where gasoline is stored.
Do not overfill the tank. Do not fill the tank neck.
If gasoline spills on your skin or clothing, immediately wash it off with soap
and water and change clothing.
UNAUTHORIZED USE OF THE VEHICLE
Leaving the keys in the ignition can lead to unauthorized use of the vehicle by
someone under the age of 16, without a drivers license, or without proper
training. This could result in an accident or rollover. Always remove the ignition
key when the vehicle is not in use.
EQUIPMENT MODIFICATIONS
Your POLARIS vehicle is designed to provide safe operation when used as
directed. Modifications to your vehicle may negatively impact vehicle stability.
Failure of critical machine components may result from operation with any
modifications, especially those that increase speed or power. This vehicle may
become less stable at speeds higher than those for which it is designed. Loss of
control may occur at higher speeds.
Do not install any non-POLARIS-approved accessory or modify the vehicle for
the purpose of increasing speed or power. Any modifications or installation of
non-POLARIS-approved accessories could create a substantial safety hazard
and increase the risk of bodily injury.
The POLARIS limited warranty on your POLARIS vehicle will be terminated if
any non-POLARIS approved equipment and/or modifications have been added
to the vehicle that increase speed or power.
The addition of certain accessories, including (but not limited to) mowers,
blades, tires, sprayers, or large racks, may change the handling characteristics
of the vehicle. Use only POLARIS-approved accessories, and familiarize
yourself with their function and effect on the vehicle.
26
SAFETY
The addition of certain accessories, including (but not limited to) overhead audio
speakers, may change the forward clearance in the vehicle. Polaris
recommends selecting a helmet that is compatible with the equipment on your
vehicle and provides the greatest amount of forward clearance. Always wear a
helmet that meets or exceeds the specifications in this owner’s manual. Refer to
the Safe Riding Gear section of this owner’s manual for more information. Use
only POLARIS-approved accessories.
FOR MORE INFORMATION ABOUT SAFETY IN THE UNITED STATES call
POLARIS at 1-800-342-3764.
LIGHTNING AND POWERLINES
Avoid operating this vehicle when lightning could occur or near powerlines.
Rubber tires, rubber handgrips, and a foam seat will not protect a rider from
lightning strikes or electrical surges. Always seek safe shelter when lightning is
imminent and keep a safe distance from powerlines.
For more information about safety, contact an authorized POLARIS
dealer or visit the POLARIS web site at www.polaris.com.
27
SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and
follow the instructions of the labels on the vehicle carefully. If any of the labels
depicted in this manual differ from the labels on your vehicle, always read and
follow the instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to
purchase a replacement. Replacement safety labels are provided by POLARIS
at no charge. The part number is printed on the label.
LABEL LOCATIONS
q
General and Shift Alerts
w
Load/Passenger/Tire Pressure and Greasing/Jacking Points Alerts
e
Hitch Receiver Capacity Alert
r
Clutch Cover Alert
t
Intake Alert
28
SAFETY
INTAKE ALERT (7185975)
Use a Polaris approved air filter. The
use of a non-Polaris approved air filter
may cause engine damage. Before
installing filter ensure there is no dirt or
debris in the clean side of the intake
tube. The air filter must be properly
seated and the hinges fully inserted
when the lid is reinstalled. Please
reference your owner’s manual for
additional information regarding the air
filter service.
Label Location: on the air box.
SHIFT ALERT
CAUTION
To avoid transmission damage, shift
only when vehicle is stationary and
at idle.
APPLY BRAKE TO START. When
this vehicle is not in operation, or
unattended, place shift in the park
position.
GENERAL ALERT
Read the owner’s manual. Never allow anyone under 16 years of age to operate
this vehicle. Never use alcohol or drugs before or while driving or riding. This
vehicle is approved for on-road operation. Wear approved helmet, goggles, and
protective clothing. Always wear seat belts. Always use the cab nets or doors.
Never exceed seating capacity.
29
SAFETY
OWNER’S MANUAL ALERT
Read the owner’s manual.
JACKING POINTS ALERT (7184992)
Jacking positions are located beneath
the vehicle’s center points. Read the
owner’s manual.
GREASING POINTS ALERT (7185156)
Lubricate as recommended. Read
owner’s manual.
CLUTCH COVER ALERT (7181427)
Read your owner’s manual. Keep body parts
away from belt.
30
SAFETY
LOAD/PASSENGER/TIRE PRESSURE ALERT
(73000424)
Never carry passengers in cargo
box. Passengers can be thrown off.
This can cause serious injury or
death. Read owner's manual.
NEVER carry fuel or other
flammable liquids on this vehicle.
Failure to follow this instruction
could lead to serious burn injuries or
death.
31
SAFETY
RANGER TR NORDIC PRO
TRACTOR
MODELS
MAXIMUM CARGO BOX LOAD 454 kg 454 kg
TIRE PRESSURE IN kPa (bar) FRONT 69 kPa
(0,69 bar / 10 PSI)
REAR 97 kPa
(0,97 bar / 14 PSI)
FRONT 69 kPa
(0,69 bar / 10 PSI)
REAR 97 kPa
(0,97 bar / 14 PSI)
TIRE PRESSURE WITH FULL
LOAD
(MAX CARGO + PASSENGER) IN
kPa (bar)
FRONT 69 kPa
(0,69 bar / 10 PSI)
REAR 170 kPa
(1,7 bar / 24.6
PSI)
FRONT 69 kPa
(0,69 bar / 10 PSI)
REAR 170 kPa
(1,7 bar / 24.6
PSI)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF
OPERATOR, PASSENGER,
CARGO AND ACCESSORIES
564 kg 543 kg
Read Operation and Maintenance Manual for more detailed loading
information.
RANGER EU/ZUG
MAXIMUM CARGO BOX LOAD 454 kg
TIRE PRESSURE IN kPa (bar) FRONT 69 kPa (0,69 bar
/ 10 PSI)
REAR 97 kPa (0,97 bar /
14 PSI)
TIRE PRESSURE WITH FULL LOAD
(MAX CARGO + PASSENGER) IN kPa (bar)
FRONT 69 kPa (0,69 bar
/ 10 PSI)
REAR 210 kPa (2,1 bar /
30.5 PSI)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR,
PASSENGER, CARGO AND ACCESSORIES
569 kg
Read Operation and Maintenance Manual for more detailed loading
information.
32
SAFETY
RANGER CREW, EU
MAXIMUM CARGO BOX LOAD 454 kg
TIRE PRESSURE IN kPa (bar) FRONT 96 kPa (0,96 bar
/ 14 PSI)
REAR 110 kPa (1,10 bar /
16 PSI)
TIRE PRESSURE WITH FULL LOAD
(MAX CARGO + PASSENGER) IN kPa (bar)
FRONT 96 kPa (0,96 bar
/ 14 PSI)
REAR 210 kPa (2,10 bar /
30.5 PSI)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR,
PASSENGER, CARGO AND ACCESSORIES
767 kg
Read Operation and Maintenance Manual for more detailed loading
information.
33
SAFETY
34
FEATURES AND CONTROLS
COMPONENT LOCATIONS
q Console
w Headlights
e Bumper/Brush Guard
r Radiator/Winch (if equipped)
t Tailgate
y Taillights
u CV Boot/Rear Caliper
i Receiver Hitch
o ROPS Cab Frame
a Hip Bar
s Cargo Box
d Fuel Cap
35
FEATURES AND CONTROLS
CONSOLE
q Turn Signal Lever
w Left-side Switch Panel
e Steering Wheel Adjustment Lever
r Ignition
t Park Brake Lever
y Right-side Switch Panel
u 12V Auxiliary Outlets
i Battery Trickle-Charging Outlet
o Storage Compartment
a Gear Selector (Shifter)
s Instrument Cluster
STEERING WHEEL
The steering wheel can be tilted upward
or downward for rider preference. Lift
and hold the steering wheel adjustment
lever q while moving the steering wheel
upward or downward. Release the lever
when the steering wheel is at the
desired position. Always make sure the
steering wheel position does not
impede proper operation of the brake
pedal, throttle pedal and all other
controls.
36
FEATURES AND CONTROLS
GEAR SELECTOR
To change gears, stop the vehicle, and with the engine idling, move the lever to
the desired gear. Do not attempt to shift gears with engine speed above idle or
while the vehicle is moving.
H: High Gear
L: Low Gear
N: Neutral
R: Reverse
P: Park
Low gear is the primary driving range for the RANGER. High gear is intended for
use on hard-packed surfaces with light loads. Whenever the vehicle is left
unattended, always place the transmission in PARK.
TIP
Maintaining shift linkage adjustment is important to assure proper transmission
function. Your POLARIS dealer can assist in resolving any shifting problems.
NOTICE
Do not attempt to shift the transmission while the vehicle is moving or damage
to the transmission could result. Always shift when the vehicle is stationary and
the engine is at idle.
USING LOW GEAR
Low gear is the primary driving range for the . High gear is intended for RANGER
use on hard-packed surfaces with light loads. Whenever the vehicle is left
unattended, always place the transmission in PARK.
Always shift into low gear for any of the following conditions.
Operating in rough terrain or over obstacles
Loading the vehicle onto a trailer
Climbing hills
Towing heavy loads
Driving slowly - under 10 MPH (16 km/h)
Operating with mud
37
FEATURES AND CONTROLS
SWITCHES
Not all switches are present on every model.
IGNITION SWITCH / LIGHT SWITCH
Use the ignition switch to start the engine and to turn the lights on or off. The key
can be removed from the switch when it is in the OFF position.
ICON DESCRIPTION FUNCTION
Off Turn the key to the OFF
position to stop the
engine. Electrical
circuits are OFF.
Light On All lights are ON.
Electrical circuits are
ON. Electrical
equipment can be used.
Position Lights On The headlights are OFF.
Position lights are ON.
Electrical equipment
can be used.
Start Turn the key to the
START position to
engage the electric
starter. See the Starting
the Engine section for
details.
38
FEATURES AND CONTROLS
TURN SIGNAL LEVER
Before turning, activate a turn signal to alert others of your intentions. Check turn
signal lamps before each ride.
TIP
The key must be in the ON position to activate the turn signals.
Move the turn signal lever downward q
to signal a left turn. The left turn signal
lamps in the taillight and below the front
headlight will flash. The turn signal
indicator in the gauge will also flash.
Move the lever upward w to signal a
right turn. The right signal lamps and
indicator will flash.
Return the lever to the center position to
end the signal.
Activate the horn switch by pressing on
the end of the turn signal lever. See the
Horn Switch section for details.
HORN SWITCH
The horn switch is located on the turn
signal lever q. Press the tip of the turn
signal lever inward to sound the horn.
39
FEATURES AND CONTROLS
DRIVELINE MODE SWITCH
The Driveline Mode Switch has three positions: All Wheel Drive (AWD),
Differential Lock/Two Wheel Drive (2WD) and Off (Turf Mode).
q AWD: Press the top of the switch to
engage All Wheel Drive (AWD).
w 2WD: Move the switch to the center
position to lock the differential and operate in
two wheel drive (2WD).
e TURF Mode: Press the bottom of the
switch for Turf Mode (unlocked differential
power). In Turf Mode, the rear drive wheels
operate independently (1WD) depending on
tire traction. This mode of operation is well
suited to turf driving or when active traction is
not needed.
HAZARD SWITCH
Push the hazard warning switch to cause all turn signal
lights to flash simultaneously. Both turn signal indicators
on the console will also flash. Use this feature to alert
others of an emergency or other situation requiring
caution.
40
FEATURES AND CONTROLS
TEMPERATURE CONTROLS (IF EQUIPPED)
Certain vehicles are equipped with temperature controls on the console.
Rotating the right-side knob will
adjust the temperature of the
airflow in the vehicle interior.
Rotating the left-side knob will
adjust the rate of airflow in the
vehicle interior.
ACTIVE DESCENT CONTROL (ADC) SWITCH
(IF EQUIPPED)
The ADC system allows engine braking to all four
wheels when the vehicle descends a hill or incline. Press
the top of the switch to engage ADC. Press the bottom
of the switch to turn off ADC. Always operate in low gear
and engage ADC before ascending or descending a hill.
41
FEATURES AND CONTROLS
AUXILIARY OUTLET
The vehicle is equipped with a 12-volt accessory
outlet on the dash. Use the outlet to power an
auxiliary light or other optional accessories or
lights. For service, the dash outlet connection is
under the dash.
BATTERY TRICKLE-CHARGING OUTLET
The vehicle is equipped with a dedicated outlet for trickle-charging the battery
during periods of extended inactivity.
If you do not drive the vehicle for more than TWO
WEEKS, Polaris recommends using a
BatteryMINDer® 2012 AGM - 2 AMP charger (PN
2415295), which can be ordered through your
dealer.
Polaris provides a charging accessory with your
vehicle that allows easy connection to the battery
through the Battery Trickle-Charging Outlet,
located on the dash. While charging, place the
charger outside of the vehicle and protect it from
moisture.
42
FEATURES AND CONTROLS
FOOT PEDALS
BRAKE PEDAL
Depress the brake pedal q to slow or stop the vehicle. Apply the brakes while
starting the engine.
When the brake pedal is depressed, the brake light comes on. Check the brake
light before each ride.
1. Turn the ignition switch to the ON position.
2. Apply the brakes. The brake light should come on after about 0.4 in (10 mm)
of pedal travel.
THROTTLE PEDAL
Push the throttle pedal w down to increase engine speed. Spring pressure
returns the pedal to the rest position when released. Always check that the
throttle pedal returns normally before starting the engine.
TIP
If the throttle pedal and brake pedal are applied simultaneously, engine power
may be limited.
43
FEATURES AND CONTROLS
PARK BRAKE LEVER
Always apply the service brakes
before engaging or releasing the
park brake. To help prevent the
vehicle from rolling, set the park
brake when parking the vehicle.
When the park brake is set and the
park brake indicator is illuminated,
engine speed is limited. If the
accelerator is applied, this limiting
feature prevents operation, which
protects the park brake pads from
excessive wear.
TIP
This feature will not operate properly if the park brake connector or switch
malfunctions or becomes disconnected, or if the switch has moved. Check for
disconnection, then see your dealer or other qualified service person promptly
if this feature fails to operate properly.
1. To set the park brake, apply the brakes. Pull the park brake lever q towards
yourself as far as possible.
2. To release the park brake, apply the brakes. Turn the park brake lever
counterclockwise and push it in as far as possible.
SEATS
CAUTION
Prolonged sun exposure can cause excessive heating of the steering wheel
and seats. Use caution when handling hot surfaces to avoid burns.
NOTE
These seats are designed for this tractor model. Replacement with different
seats is not possible.
Before operating the vehicle, always push down on all seat backs to ensure the
latches are secure.
44
FEATURES AND CONTROLS
SEAT REMOVAL
To remove the driver’s seat, lift up on the rear of the seat and rotate the seat
base up and forward.
To put the passenger seat into the upright position, lift up on the front of the seat
and raise it to the upright position.
SEAT BELTS
This vehicle is equipped with three-point lap and diagonal seat belts for the
operator and passengers. Always make sure the seat belts are secured for all
riders before operating. This vehicle is equipped with an Operator Presence
Control system that will sound a beeper if the ignition is on, the park brake is off,
and the seat belts are not fastened.
WARNING
Falling from a moving vehicle could result in serious injury or death. Always
fasten your seat belt securely before operating or riding in the vehicle.
To wear the seat belt properly, follow this procedure:
1. For 3-point belts, pull the seat belt latch q downward and across your chest
toward the buckle at the inner edge of the seat. The belt should fit snugly
across your hips and diagonally across your chest. Make sure the belt is not
twisted.
2. Push the latch plate q into the buckle w until it clicks.
45
FEATURES AND CONTROLS
3. Release the strap, it will self-tighten.
4. To release the seat belt, press the square red button in the buckle’s center.
SEAT BELT INSPECTION
Inspect all seat belts for proper operation before each use of the vehicle.
1. Push the latch plate into the buckle until it clicks. The latch plate must slide
smoothly into the buckle. A click indicates that it's securely latched.
2. Push the red release latch in the middle of the buckle to make sure it
releases freely.
3. Pull each seat belt completely out and inspect the full length for any damage,
including cuts, wear, fraying or stiffness. If any damage is found, or if the seat
belt does not operate properly, have the seat belt system checked and/or
replaced by an authorized dealer.
4. To clean dirt or debris from the seat belts, sponge the straps with mild soap
and water. Do not use bleach, dye or household detergents. Rinse the entire
length of the belt webbing. Use a garden hose to flush out the retractor and
latch housings regularly.
SEAT AND STORAGE COMPARTMENTS
The electrical compartment is located under the center rear-most seat. Never
use this area for storage. Storage compartments are located under all other
seats. Remove the storage bin under the center rear-most seat to access the
battery and electrical compartment.
Always make sure all seats are properly installed before operating.
PASSENGER’S SEAT
To access the storage area under the passenger seat, lift up on the front of the
passenger seat and raise it to the upright position.
SEAT ADJUSTMENTS
The drivers seat is equipped with an adjustment lever and adjustment crank for
optimal spacing.
Pull the adjustment lever to the left to move the seat forward or rearward.
Once released, the lever will lock into place.
Rotate the adjustment crank to move the seat forward and upward or
rearward and downward.
To adjust the front passenger seat, loosen (do not remove) the four screws
located on the seat bottom. Slide the seat forward or rearward to the desired
position. Tighten the screws to 5.4 N m. (4 ft. lbs.) Do not overtighten.
46
FEATURES AND CONTROLS
ELECTRONIC POWER STEERING
(IF EQUIPPED)
Electronic power steering (EPS) engages when the ignition key is turned to the
ON position. EPS remains engaged whether the vehicle is moving or idle. To
conserve battery power, the EPS will shut down 5 minutes after the engine is
stopped if the key remains in the ON position. The EPS warning indicator will
illuminate to indicate the EPS has shut down. Turn the key off and on to reset
the unit. If the light remains on after starting the engine, the EPS system is
inoperative. See your POLARIS dealer, or other qualified person, as soon as
possible for repair. Continued operation could result in permanent damage to the
EPS unit and increased steering effort.
FUEL CAP
The fuel tank filler cap q is located
on the left-hand side of the vehicle
near the drivers seat. Always
ensure that the fuel tank filler cap is
fully tightened and secure before
operating or transporting the
vehicle.
When refueling, always use either
leaded or unleaded gasoline with a
minimum pump octane number of 87 R
+M/2 octane. Do not use fuel with
ethanol content greater than 10 percent,
such as E-85 fuel.
47
FEATURES AND CONTROLS
CAB NETS (IF EQUIPPED)
WARNING
Riding in this vehicle without using the cab nets (or doors, if equipped)
increases the risk of serious injury or death in the event of an accident or
rollover. Cab nets (or doors) must be used by both operator and passengers at
all times. Make sure all latches are secure before operating the vehicle
Always inspect cab nets and latches for tightness, wear and damage before
each use of the vehicle. Use the strap adjusters to tighten any loose straps.
Promptly replace worn or damaged cab nets and latches with new cab nets and
latches. Your POLARIS dealer or qualified technician can assist.
SECURING THE NET
1. Connect the latch at the top edge of the net to the receiver latch mounted on
the front frame.
OPENING THE NET
1. To exit the vehicle, release the top front latch.
2. Rotate the net rearward and slide the lower net rod out of the mount to
remove it.
3. Allow the net to hang freely outside the vehicle while dismounting.
ROLLOVER PROTECTIVE STRUCTURE (ROPS)
The Rollover Protective Structure (ROPS) on this vehicle meets OSHA®
1928.53 rollover performance requirements. Always have your authorized
dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.
No device can assure occupant protection in the event of a rollover. Always
follow all safe operating practices outlined in this manual to avoid vehicle
rollover.
WARNING
Vehicle rollover could cause severe injury or death. Always avoid operating in
a manner that could result in vehicle rollover.
48
FEATURES AND CONTROLS
HOOD LATCHES
To remove the hood, rotate the hood
latches q 1/4-turn and lift the hood
away from the vehicle.
TRAILER HITCH BRACKET
This vehicle is equipped with a receiver hitch bracket for a trailer hitch. To avoid
injury and property damage, always heed the warnings and towing capacities
outlined on page 91.
HITCHES
WARNING
Whenever the vehicle is towing, always stay clear of the area between the
vehicle and the towed object.
REAR HITCH
NOTICE
After 1000 km of use, tighten the bolt holding the trailer ball to the hitch to 445
N m.
Use the rear hitch for towing a trailer. See the Hauling Cargo section for details
and procedures.
The values given below pertain to factory-installed hitches and are provided for
informational purposes only.
IMPORTANT
For vehicle-specific trailering values, see the Specifications chapter.
The vehicle-specific values take precedent if they are lower than the
component values shown below.
49
FEATURES AND CONTROLS
REAR HITCH COMPONENT SPECIFICATIONS
Maximum Vertical Load(s) 100 kg
Maximum Towable Mass 3500 kg
Maximum Dynamic Force (D) 14,0 kN
Approval # E20 55R-01 3487
REAR HITCH CERTIFICATION LABEL
The hitch certification label is located near the hitch on models equipped with a
factory-installed rear hitch.
50
FEATURES AND CONTROLS
HITCH REMOVAL / INSTALLATION
1. To remove the hitch (if equipped), remove the cotter pin q and hitch pin w.
Remove the hitch, then reinstall the hitch pin w and secure the cotter pin q.
2. To install the hitch, remove the cotter pin q from the hitch pin and remove
the hitch pin w.
3. Install the hitch to the receiver.
4. Reinstall the hitch pin (from the left side of the hitch) through the bore of both
the receiver and the hitch.
5. Reinstall the cotter pin. Make sure the hitch assembly is secure at that the
cotter pin is properly engaged over the hitch pin.
7-WAY TRAILER CONNECTOR
The 7-way trailer connector (if
equipped) q installed on your
vehicle meets the requirements of
European standard ISO 1724.
This connector uses all 7 pins on
newer model trailers. An older
model trailer may not be compatible
with this connector.
Improper electrical wiring changes
can result in damage to both vehicle
and trailer components. When in
doubt about your trailer connection,
please contact a qualified tow-bar
specialist for assistance.
51
FEATURES AND CONTROLS
INSTRUMENT CLUSTER
NOTICE
High water pressure may damage components. Wash the vehicle by hand or
with a garden hose using mild soap. Certain products, including insect
repellents and chemicals, will damage the speedometer lens and other plastic
surfaces. Do not use alcohol to clean the instrument cluster. Do not allow
insect sprays to contact the lens. Immediately clean off any gasoline that
splashes on the instrument cluster.
q Speedometer
w Tachometer
e Indicator Lamps
r Mode Button
t Toggle Buttons
y Rider Information Center
SPEEDOMETER
The speedometer displays vehicle speed in either miles per hour (MPH) or
kilometers per hour (km/h).
TACHOMETER
The tachometer displays engine speed in revolutions per minute (RPM).
52
FEATURES AND CONTROLS
MODE AND TOGGLE BUTTONS
Press and hold the MODE button r to enter or exit the settings menu. Press
and release the MODE button to cycle through Area 1 modes and to select an
item.
Press and release either toggle button t to cycle through the options menu or
Area 2 modes. Press and hold either toggle button to reset an item. See page
58.
TIP
With the ignition key off, pressing the MODE button or either toggle button will
power up the Rider Information Center for 10 seconds to allow viewing of the
odometer and the clock.
INDICATOR LAMPS
INDICATOR ICON FUNCTION
Vehicle Speed When standard mode is selected, speed
displays in miles per hour.
When metric mode is selected, speed displays
in kilometers per hour.
Turn Signals One arrow flashes when the corresponding
turn signal is activated. Both arrows flash when
the hazard signal is activated. If there is a
problem in the signal system, the lamps will
flash at twice the normal rate.
Check Engine This indicator appears if a fault occurs. Do not
operate the vehicle if this warning appears.
Serious engine damage could result. Your
authorized POLARIS dealer can assist.
Check Battery This warning usually indicates that the vehicle
is operating at an RPM too low to keep the
battery charged. It may also occur when the
engine is at idle and high electrical load (lights,
cooling fan, accessories) is applied. Drive at a
higher RPM or recharge the battery to clear the
warning.
53
FEATURES AND CONTROLS
INDICATOR ICON FUNCTION
EPS Warning (if
equipped)
This indicator illuminates briefly when the key
is turned to the ON position. If the light remains
on, the EPS system is inoperative. See your
POLARIS dealer, or other qualified person, as
soon as possible for repair. Continued
operation could result in permanent damage to
the EPS unit and increased steering effort.
Engine Hot This lamp illuminates to indicate an overheated
engine. If the indicator flashes, the overheating
condition remains, and the system will
automatically reduce engine power.
Neutral This lamp illuminates when the transmission is
in neutral and the ignition key is in the ON
position.
Helmet/Seat Belt This lamp is a reminder to the operator to
ensure all riders are wearing helmets and seat
belts before operating. The drivers seat belt is
equipped with a seat belt interlock. Vehicle
speed will be limited to 15 MPH (24 km/h) if the
seat belt is not secured.
High Beam This lamp illuminates when the headlamp
switch is set to high beam.
Park Brake (if
equipped)
Lamp illuminates when the Park Brake is
applied (if equipped).
54
FEATURES AND CONTROLS
INDICATOR ICON FUNCTION
Low Fuel This lamp illuminates when fuel level in the fuel
tank is low.
Speed Key
(optional
accessory)
Information about the speed key is provided in
the accessory kit.
Trailer Indicator This lamp illuminates when trailer turn signals
are active.
Brake Failure
Alarm
Lamp illuminates when Brake System (if Brake
Failure Alarm is equipped) detects low
pressure in brake hydraulic system.
ABS System The ABS System symbol (if equipped with ABS
System) is flashing when ABS is disabled by
driver. Whenever ABS failure is detected, the
ABS symbol illuminates. If this happens,
inspect the ABS system.
Overspeed
Indicator
The Overspeed symbol is illuminated when
speed exceeds the Speed Limitation function
(if equipped).
55
FEATURES AND CONTROLS
RIDER INFORMATION CENTER
qGear Indicator This indicator displays gear shifter position.
H = High Gear
L = Low Gear
N = Neutral
R = Reverse Gear
P = Park
– = Gear Signal Error (or shifter between gears)
wAWD Indicator This indicator shows whether 2X4, AWD, or TURF Mode is
active.
eService
Indicator
A flashing wrench symbol alerts the operator that the preset
service interval has been reached. Your POLARIS dealer, or
other qualified person, can provide scheduled maintenance.
See page 61 for resetting instructions.
rFuel Gauge The segments of the fuel gauge show the level of fuel in the
fuel tank. When the last segment clears, a low fuel warning is
activated. The outline of the fuel display will flash. Refuel
immediately.
tSpeed
Limitation (if
equipped)
This vehicle may be equipped with a maximum speed
limitation function. This would be displayed on the screen as
“LIM” followed by the speed. “LIM 30” for example.
The rider information center is located
in the instrument cluster. All segments
will light up for one second at start-up.
If the instrument cluster fails to
illuminate, a battery over-voltage may
have occurred and the instrument
cluster may have shut off to protect the
electronic speedometer. If this occurs,
your POLARIS dealer, or other qualified
person, can provide proper diagnosis.
The information center is set to display
standard units of measurement and a
12-hour clock at the factory. To change
to metric and/or a 24-hour clock hold
the mode button and cycle to the clock
menu. Use the directional arrows to
change the clock settings.
56
FEATURES AND CONTROLS
MODE INFORMATION DISPLAYS
The rider information center contains
three areas that display mode
information.
q Area 1 Modes Description
Engine Temperature Temperature of engine coolant
Vehicle Speed Speed of vehicle
Tachometer Engine speed (RPM)
w Area 2 Modes Description
Odometer The odometer records and displays
the distance traveled by the vehicle.
Trip Meters (T1/T2) A trip meter records the distance
traveled by the vehicle if reset before
each trip. To reset, see page 60.
Engine Hours Total hours of engine operation since
manufacture
Service Hours A flashing wrench symbol indicates
that the preset service interval has
been reached. To reset, see page 61.
Trip Time Time length of vehicle operation
since mode was last reset
e Area 3 Modes Description
Clock The clock displays time in a 12-hour
or 24-hour format. To reset, see page
59.
57
FEATURES AND CONTROLS
ACCESSING MENUS AND OPTIONS
GAUGE SETTINGS MENU
Press and release the MODE button to cycle through the Area 1 modes until the
desired default mode displays. See the Mode Information Displays section for
details.
Press and hold the MODE button to enter the settings menu.
The OPTIONS screen will display for a few seconds.
1. Press and release either toggle
button to cycle to the desired option.
2. Press MODE to select the option.
3. Press either toggle button to cycle to
the desired setting.
4. Press MODE to save and exit to the
settings menu.
5. Press and hold the MODE button to
exit the settings menu.
BACKLIGHT COLOR
The information center backlight can be
set to either blue or red.
1. Press and hold the MODE button to
enter the settings menu.
2. Press either toggle button to cycle to
the “BL COLOR” option. Press
MODE to select.
3. Press either toggle button to cycle to
the desired setting.
4. Press MODE to save and exit to the
settings menu,
58
FEATURES AND CONTROLS
BACKLIGHT BRIGHTNESS
The information center backlight can be set to either blue or red.
1. Press and hold the MODE button to
enter the settings menu.
2. Press either toggle button to cycle to
the “BL LEVEL” option. Press
MODE to select.
3. Press “UP” button to increase
brightness. Press “DOWN” button to
decrease brightness.
4. Press MODE to select and exit to
the settings menu.
CLOCK
The clock must be reset any time the battery has been disconnected or
discharged.
1. Press and hold the MODE button to
enter the settings menu.
2. Press either toggle button to cycle to
the “CLOCK” option. Press MODE to
select.
3. Press either toggle button to cycle to
the desired setting (12H or 24H).
Press MODE to select.
4. Press either toggle button to change
each segment of the clock. Press
MODE to accept a change and
advance to the next segment.
59
FEATURES AND CONTROLS
DISPLAY UNITS (STANDARD/METRIC)
1. Press and hold the MODE button to enter the settings menu.
2. Press either toggle button to cycle to the desired “UNITS” option (distance,
temperature or volume). Press MODE to select.
3. Press either toggle button to cycle to the desired setting.
4. Press MODE to save and exit to the settings menu.
TRIP METER
Use a trip meter to track the distance
traveled during a specific trip or period
of time. Reset the meter to zero before
traveling.
1. Press either toggle button to cycle to
the desired trip meter option (T1 or
T2).
2. Press and hold either toggle button
until the meter resets to zero.
TRIP TIME
Use a trip time meter to track the travel
time during a specific trip. Reset the
meter to zero before traveling.
1. Press either toggle button to cycle to
the trip time option (TT).
2. Press and hold either toggle button
until the meter resets to zero.
60
FEATURES AND CONTROLS
PROGRAMMABLE SERVICE INTERVAL
The service interval counter is programmed to 25 hours at the factory. As hours
of engine operation increase, the counter decreases. The wrench icon will flash
for about 10 seconds when the counter reaches zero (0), and each time the key
is turned on thereafter, until the counter is reset.
When this feature is enabled, it provides a convenient reminder to perform
routine maintenance. Refer to the Periodic Maintenance Chart for recommended
service intervals.
Use the following procedure to reset or change the service interval.
1. Press and hold the MODE button to
enter the settings menu.
2. Press either toggle button to cycle to
the “Service Hours” option. Press
MODE to select.
3. Press MODE to reset the existing
value and exit, or press either toggle
button to change the value. Press
MODE to save and exit to the
settings menu.
61
FEATURES AND CONTROLS
ENGINE ERROR CODES
The error screen displays only when the CHECK ENGINE indicator is on or
when it goes on and off during one ignition cycle. Error codes are not stored.
When the key is turned OFF, the code and message is lost, but will reappear if
the fault reoccurs after restarting the engine.
If the CHECK ENGINE lamp or the EPS lamp illuminates, retrieve the active
error codes from the display.
q
Failure Mode Indicator (FMI)
w
Suspect Parameter Number (SPN)
e
Code Count
1. Press and hold the MODE button to enter the settings menu.
2. Press either toggle button to cycle to the “DIAGCODE” option. Press MODE
to select.
3. More than one diagnostic code may be present. Press the toggle UP button
to see if more codes are present. Press MODE to select a code.
NOTICE
If the displayed code is an engine fault code, the CHECK ENGINE lamp will
blink. If the displayed code is an EPS fault code, the EPS lamp will blink.
4. Record the three (3) numbers displayed.
5. Press MODE to exit to the settings menu.
62
FEATURES AND CONTROLS
INSTRUMENT CLUSTER (ISRAEL MODELS)
OVERVIEW
NOTICE
The use of a high pressure washer may damage the instrument cluster. Wash
the vehicle by hand or with a garden hose using mild soap. Do not use alcohol
to clean the instrument cluster. Do not allow insect sprays to contact the lens.
Immediately clean off any gasoline that splashes on the instrument cluster.
q
Gear Indicator
H = High Gear
L = Low Gear
N = Neutral
R = Reverse Gear
P = Park
– = Gear Signal Error (or shifter between gears)
w
Display Area 2
This area displays odometer, trip meter, trip meter 2, voltage, engine
temperature, engine hour meter, programmable service hour interval,
ground speed, or engine RPM.
e
Display Area 1 This area displays engine RPM, ground speed, or coolant temperature.
r
Fuel Gauge
The segments of the fuel gauge show the level of fuel in the fuel tank.
When the last segment clears, a low fuel warning is activated. All
segments including the fuel icon will flash. Refuel immediately.
t
Service Indicator
A flashing wrench symbol alerts the operator that the preset service
interval has been reached. Your POLARIS dealer can provide scheduled
maintenance. See page 76 for more information.
y
Clock The clock displays time in a 12-hour or 24-hour format.
u
AWD Indicator Segments of the indicator illuminate based on drive mode engaged.
63
FEATURES AND CONTROLS
INDICATOR LAMPS
INDICATOR ICON FUNCTION
Vehicle Speed When standard mode is selected, speed
displays in miles per hour.
When metric mode is selected, speed displays
in kilometers per hour.
Turn Signals One arrow flashes when the corresponding
turn signal is activated. Both arrows flash when
the hazard signal is activated. If there is a
problem in the signal system, the lamps will
flash at twice the normal rate.
Check Engine This indicator appears if a fault occurs. Do not
operate the vehicle if this warning appears.
Serious engine damage could result. Your
authorized POLARIS dealer can assist.
Check Battery This warning usually indicates that the vehicle
is operating at an RPM too low to keep the
battery charged. It may also occur when the
engine is at idle and high electrical load (lights,
cooling fan, accessories) is applied. Drive at a
higher RPM or recharge the battery to clear the
warning.
EPS Warning (if
equipped)
This indicator illuminates briefly when the key
is turned to the ON position. If the light remains
on, the EPS system is inoperative. See your
POLARIS dealer, or other qualified person, as
soon as possible for repair. Continued
operation could result in permanent damage to
the EPS unit and increased steering effort.
Engine Hot This lamp illuminates to indicate an overheated
engine. If the indicator flashes, the overheating
condition remains, and the system will
automatically reduce engine power.
64
FEATURES AND CONTROLS
INDICATOR ICON FUNCTION
Neutral This lamp illuminates when the transmission is
in neutral and the ignition key is in the ON
position.
Helmet/Seat Belt This lamp is a reminder to the operator to
ensure all riders are wearing helmets and seat
belts before operating. The driver’s seat belt is
equipped with a seat belt interlock. Vehicle
speed will be limited to 15 MPH (24 km/h) if the
seat belt is not secured.
High Beam This lamp illuminates when the headlamp
switch is set to high beam.
Park Brake (if
equipped)
Lamp illuminates when the Park Brake is
applied (if equipped).
Low Fuel This lamp illuminates when fuel level in the fuel
tank is low.
Speed Key
(optional
accessory)
Information about the speed key is provided in
the accessory kit.
65
FEATURES AND CONTROLS
INDICATOR ICON FUNCTION
Trailer Indicator This lamp illuminates when trailer turn signals
are active.
Brake Failure
Alarm
Lamp illuminates when Brake System (if Brake
Failure Alarm is equipped) detects low
pressure in brake hydraulic system.
ABS System The ABS System symbol (if equipped with ABS
System) is flashing when ABS is disabled by
driver. Whenever ABS failure is detected, the
ABS symbol illuminates. If this happens,
inspect the ABS system.
Overspeed
Indicator
The Overspeed symbol is illuminated when
speed exceeds the Speed Limitation function
(if equipped).
66
FEATURES AND CONTROLS
DISPLAY AREA 1
Pressing the MODE button
will change the information
displayed in Area 1
q.
DISPLAY AREA 1 FUNCTION
Speed The vehicle’s speed will be displayed in mph, or km/h.
Engine
Temperature
The vehicle’s current engine temperature will be
displayed.
RPM The vehicle’s RPM will be displayed.
Ambient
Temperature
(if equipped)
The current ambient temperature will be displayed.
67
FEATURES AND CONTROLS
DISPLAY AREA 2
Toggle the Up/Down
buttons to change the
information displayed in
Area 2 w.
DISPLAY AREA 2 FUNCTION
Odometer The vehicle’s odometer reading will be displayed.
Engine
Temperature
The vehicle Engine Temperature will be displayed.
Trip 1 The vehicle Trip 1 mileage will be displayed.
Trip 2 The vehicle Trip 2 mileage will be displayed.
RPM The vehicle RPM will be displayed.
Voltage The vehicle’s current battery voltage will be displayed.
Speed The vehicle’s current speed will be displayed.
Engine Hours The vehicle’s engine hours will be displayed.
Service Hours The vehicle’s service hours will be displayed.
68
FEATURES AND CONTROLS
OPTIONS MENU
From the options menu you
can view diagnostic codes,
access the advanced menu,
set the clock, and much more.
For a full list of available
options see below.
To enter the Options Menu,
press and hold the MODE
button.
OPTIONS MENU NOTES
Diagnostic Codes Only displays if fault codes are
present or stored
Advanced Menu (if equipped) Set maximum speed, and geofencing
settings.
Units - Distance Select MPH or KPH
Units - Temp Select between °F and °C
Clock (if equipped) Select between 12H or 24H, and set
time
Backlight Color Select between Blue or Red
Backlight Level Set backlight brightness level
Service Hours View/Set Service hours
Exit Menu Exit
69
FEATURES AND CONTROLS
UNIT SELECTION DISTANCE
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Units-Distance” from the Options Menu by pressing the MODE
button.
Reference the image shown above:
q
Press the MODE button.
w
Toggle the Up/Down Buttons to change the units (MPH or KPH)
e
With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
70
FEATURES AND CONTROLS
UNIT SELECTION TEMPERATURE
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Units - Temp” from the Options Menu by pressing the MODE button.
Reference the image shown above:
q
Press the MODE button.
w
Toggle the Up/Down Buttons to change the units (°F or °C)
e
With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
71
FEATURES AND CONTROLS
CLOCK
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
72
FEATURES AND CONTROLS
2. Select “Clock” from the Options Menu by pressing the MODE button.
Reference the image shown above:
q
Press the MODE button.
w
Toggle the Up/Down Buttons to change the units (12H or 24H)
e
With the correct unit displayed, Press the mode button which will set
the unit.
r
Toggle the Up/Down Buttons to change the units (Cycles Hours)
t
With the correct unit displayed, Press the mode button which will set
the unit.
y
Toggle the Up/Down Buttons to change the units (Cycles 10s of
Minutes)
u
With the correct unit displayed, Press the mode button which will set
the unit.
i
Toggle the Up/Down Buttons to change the units (Cycles 1s of
Minutes)
o
With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
73
FEATURES AND CONTROLS
BACK LIGHT COLOR
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Backlight Color” from the Options Menu by pressing the MODE
button.
Reference the image shown above:
q
Press the MODE button.
w
Toggle the Up/Down Buttons to change the units (Blue or Red)
e
With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
74
FEATURES AND CONTROLS
BACK LIGHT LEVEL
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Backlight Level” from the Options Menu by pressing the MODE
button.
Reference the image shown above:
q
Press the MODE button.
w
Toggle the Up/Down Buttons to change the units (Increase or De-
crease Level)
e
With the correct unit displayed, Press the mode button which will set
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
75
FEATURES AND CONTROLS
SERVICE HOURS
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Service Hours” from the Options Menu by pressing the MODE button.
Reference the image shown above:
q
Press the MODE button.
w
Toggle the Up/Down Buttons to change the units (0, 5, 10 - 95, 100)
e
With the correct unit displayed, press the MODE button, which will set
the unit and return you to the Options Menu.
NOTICE
To reset service hours after they have counted down to "0.0", reselect the
existing setpoint or select a new service hour value.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
76
FEATURES AND CONTROLS
DIAGNOSTIC CODE
NOTICE
Diagnostic Code Screen will show available MIL that has come on during that
ignition cycle.
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Diagnostic Codes” from the Options Menu by pressing the MODE
button.
Toggle the Up/Down Buttons to cycle through Code(s).
NOTICE
This option will only be available if a fault code was set or is active during the
current ignition key 'on' cycle. Turning off the ignition will clear any save fault
codes from the gauge.
Reference the image shown above:
q
Area A will Display FMI (XX)
w
Area B will Display SPN (XXXXXX)
e
Clock Area will Display Count (XXX)
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not
press any button for 10 seconds, which will exit out of the Options Menu.
77
FEATURES AND CONTROLS
DIAGNOSTIC DISPLAY CODE DEFINITIONS
Open Load:There is a break in the wires that lead to the item listed in the chart
(injector, fuel pump, etc.), or the item has failed.
Short-to-Ground:The wire is shorted to ground between the electronic control
unit and the item listed in the chart.
Shorted Load:The wires leading to the item listed in the chart are shorted
together, or the item has shorted internally.
Short-to-Battery:The wire leading from the item listed in the chart to the
electronic control unit is shorted to a wire at battery voltage.
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Throttle Position
Sensor
Voltage Too High 51 3
Voltage Too Low 51 4
Engine Temperature
Sensor
Voltage Too High 110 3
Voltage Too Low 110 4
Temperature Too High 110 16
Engine Overheat
Shutdown 110 0
Intake Air
Temperature Sensor
Voltage Too High 105 3
Voltage Too Low 105 4
Manifold Absolute
Pressure Sensor
Voltage Too High 102 3
Voltage Too Low 102 4
Signal Out of Range 102 2
Crankshaft Position
Sensor
Circuit Fault 636 8
Plausibility Fault 636 2
Vehicle Speed Signal Speed Too High 84 8
Plausibility Fault 84 2
Gear Sensor Signal Voltage Too Low 523 4
Voltage Too Low 523 3
Signal Fault 523 2
78
FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Injector 1 (MAG) (SDI
Part Load)
Driver Circuit Open/
Grounded 651 5
Driver Circuit Short to
B+ 651 3
Driver Circuit
Grounded 651 4
Injector 2 (PTO) (SDI
Part Load)
Driver Circuit Open/
Grounded 652 5
Driver Circuit Short to
B+ 652 3
Driver Circuit
Grounded 652 4
Ignition Coil Primary
Driver 1 (MAG)
Driver Circuit Short to
B+ 1268 3
Ignition Coil Primary
Driver 2 (PTO)
Driver Circuit Short to
B+ 1269 3
Fuel Pump Driver
Circuit
Driver Circuit Open/
Grounded 1347 5
Driver Circuit Short to
B+ 1347 3
Driver Circuit
Grounded 1347 4
Fan Relay Driver
Circuit
Driver Circuit Open/
Grounded 1071 5
Driver Circuit Short to
B+ 1071 3
Driver Circuit
Grounded 1071 4
Idle Air Control Driver Circuit Open/
Grounded 634 5
Driver Circuit Short to
B+ 634 3
Driver Circuit
Grounded 634 4
Position Out of Range 634 7
Starter Enable Circuit Driver Circuit Open/
Grounded 1321 5
79
FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Driver Circuit Short to
B+ 1321 3
Driver Circuit
Grounded 1321 4
Chassis Relay Driver Circuit Open/
Grounded 520208 5
Driver Circuit Short to
B+ 520208 3
Driver Circuit
Grounded 520208 4
All Wheel Drive
Control
Driver Circuit Open/
Grounded 520207 5
Driver Circuit Short to
B+ 520207 3
Driver Circuit
Grounded 520207 4
System Power Voltage Too High 168 3
Voltage Too Low 168 4
Throttle Safety Signal Voltage Too High 520194 3
Voltage Too Low 520194 4
Signal Out of Range 520194 2
Throttle Stuck 520194 7
Active Descent
Control System
Driver Circuit Open/
Grounded 520203 5
Driver Circuit Short to
B+ 520203 3
Driver Circuit
Grounded 520203 4
Idle Speed Speed Too High 520211 3
Speed Too Low 520211 4
Right Hand Control Momentary Driveline
Mode Switch Press 520468 31
80
FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
EPS MODELS ONLY
Vehicle Speed Sensor Data Valid But Above
Normal Operational
Range - Most Severe
Level
84 0
Data Erratic,
Intermittent Or
Incorrect
84 2
Abnormal Rate Of
Change 84 10
Received Network
Data In Error 84 19
System Power Data Valid But Above
Normal Operational
Range - Most Severe
Level
168 0
Voltage Above
Normal, Or Shorted To
High Source
168 3
Voltage Below
Normal, Or Shorted To
Low Source
168 4
Engine Speed Data Valid But Above
Normal Operational
Range - Most Severe
Level
190 0
Data Erratic,
Intermittent Or
Incorrect
190 2
Received Network
Data In Error 190 19
ECU Memory Bad Intelligent Device
Or Component 628 12
Out Of Calibration 628 13
Calibration Out Of Calibration 630 13
Steering Over Current
Shut Down
Current Above Normal
Or Grounded Circuit 520221 6
Steering Excessive
Current Error
Current Above Normal
Or Grounded Circuit 520222 6
81
FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
EPS MODELS ONLY
Steering Torque
Partial Failure
Condition Exists 520223 31
Steering Torque Full
Failure
Condition Exists 520224 31
EPAS Inverter
Temperature
Data Valid But Above
Normal Operational
Range - Most Severe
Level
520225 0
Data Valid But Above
Normal Operating
Range - Moderately
Severe Level
520225 16
EPAS
Communications
Receive Data Error
Data Erratic,
Intermittent Or
Incorrect
520226 2
Condition Exists 520226 31
Position Encoder
Error
Root Cause Not
Known 520228 11
Bad Intelligent Device
Or Component 520228 12
Condition Exists 520228 31
EPAS Software Error Bad Intelligent Device
Or Component 520229 12
Condition Exists 520229 31
EPAS Power Save
Condition
Condition Exists 520231 31
EPS SEPIC Voltage
Error
Voltage Above
Normal, Or Shorted To
High Source 524086 3
Voltage Below
Normal, Or Shorted To
Low Source
524086 4
82
FEATURES AND CONTROLS
OPERATION
IMPORTANT INFORMATION
WARNING
Failure to operate the vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Read and
understand all safety warnings outlined in the safety section of this owner’s
manual.
VEHICLE BREAK-IN PERIOD
The break-in period for your new vehicle is the first 25 hours of operation, or the
time it takes to use the first 2 full tanks of gasoline. No single action on your part
is as important as a proper break-in period. Careful treatment of a new engine
will result in more efficient performance and longer life for the engine. Perform
the following procedures carefully.
NOTICE
Excessive heat build-up during the first 3 hours of operation will damage close-
fitted engine parts and drive components. Do not operate at full throttle or high
speeds during the first 3 hours of use.
ENGINE AND DRIVETRAIN BREAK-IN
1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever
handling gasoline.
2. Check the oil level. Add the recommended oil as needed to maintain the oil
level in the safe operating range.
3. Complete the New Operator Driving Procedures.
4. Avoid aggressive use of the brakes.
5. Vary throttle positions. Do not operate at sustained idle.
6. Pull only light loads.
7. Perform regular checks on fluid levels, controls and areas outlined on the
daily pre-ride inspection checklist.
8. During the break-in period, change both the oil and the filter at 25 hours or
one month.
9. Check fluid levels of transmission and all gearcases after the first 25 hours of
operation and every 100 hours thereafter.
83
OPERATION
BRAKE SYSTEM BREAK-IN
Apply only moderate braking force for the first 50 stops. Aggressive or overly
forceful braking when the brake system is new could damage brake pads and
rotors.
PVT BREAK-IN (CLUTCHES/BELT)
A proper break-in of the clutches and drive belt will ensure a longer life and
better performance. Break in the clutches and belt by operating at slower
speeds during the break-in period as recommended. Pull only light loads. Avoid
aggressive acceleration and high speed operation during the break-in period.
If a belt fails, always clean any debris from the PVT intake and outlet duct and
from the clutch and engine compartments when replacing the belt.
KNOW YOUR RIDING AREA/TREAD LIGHTL
Familiarize yourself with all laws and regulations concerning the operation of this
vehicle in your area. Respect the environment in which you ride your vehicle.
Find out where the designated riding areas are by contacting your POLARIS
dealer, a local riding club, or local officials.
Help keep our trails open for recreational vehicle use. As an off-road enthusiast,
you represent the sport and can set a good example (or a poor example) for
others to follow. Tread lightly® Operate with respect for the terrain, avoid
littering, and always stay on the designated trails.
TRAIL ETIQUETTE
Always practice good etiquette when riding. Allow a safe distance between your
vehicle and other vehicles operating in the same area. Communicate to
oncoming operators by signaling the number of vehicles in your group. When
stopping, move your vehicle to the edge of the trail as far as possible to allow
others to pass safely.
84
OPERATION
SAFE OPERATION PRACTICES
1. Visit the Recreational Off-Highway Vehicle Association® web site and take
the free on-line training course. Complete the recommended safety training
before operating this vehicle. Visit www.rohva.org or call 866-267-2751.
2. Do not allow anyone under 16 years of age or without a valid driver’s license
to operate this vehicle.
3. Engine exhaust fumes are poisonous and can cause loss of consciousness
or death in a short time. Never start the engine or let it run in an enclosed
area.
4. Never operate with accessories not approved by POLARIS for use on this
vehicle.
5. Operate this vehicle off-road only. Never operate this vehicle on any public
street, road or highway, including dirt and gravel roads (unless designated for
off-highway use).
6. Use caution and drive at reduced speeds in conditions of reduced visibility
such as fog, rain and darkness. Clean headlights frequently and replace
burned out headlamps promptly.
7. Always operate at a speed that's appropriate for the terrain, the visibility and
operating conditions and your skills and experience. Never operate at
excessive speeds. Never attempt wheelies, jumps, or other stunts. Keep
both hands on the steering wheel during operation.
8. Never consume alcohol or drugs before or while operating this vehicle.
9. Always use the size and type of tires specified for your vehicle. Always
maintain proper tire pressure.
10. Never operate a damaged vehicle. After any rollover or accident, have a
qualified service dealer inspect the entire machine for possible damage.
11. Never operate the vehicle on a frozen body of water unless you have first
verified that the ice is sufficiently thick to support the weight and moving force
of the vehicle, you and your cargo, together with any other vehicles in your
party.
12. Do not touch hot exhaust system components. Always keep combustible
materials away from the exhaust system.
13. Always remove the ignition key when the vehicle is not in use to prevent
unauthorized use.
85
OPERATION
PRE-RIDE INSPECTION
WARNING
Failure to inspect and verify that the vehicle is in safe operating condition
before operating increases the risk of an accident. Always inspect the vehicle
before each use to make sure it's in safe operating condition.
ITEM REMARKS PAGE
Brake system/pedal travel Ensure proper operation page 142
Brake fluid Ensure proper level page 142
Front suspension Inspect, lubricate if necessary page 121
Rear suspension Inspect, lubricate if necessary page 121
Steering Ensure free operation -
Tires Inspect condition and pressure page 145
Wheels/fasteners Inspect, ensure fastener tightness page 145
Frame nuts, bolts, fasteners Inspect, ensure tightness -
Drive Belt Inspect, ensure installed correctly -
Fuel and oil Ensure proper levels page 122
Coolant level Ensure proper level page 130
Coolant hoses Inspect for leaks -
Throttle Ensure proper operation page 43
Indicator lights/switches Ensure proper operation page
page 38
Intake pre-filters Inspect, clean -
Headlamps Check operation, apply POLARIS dielectric
grease when lamp is replaced
page 148
Brake light/tail lamps Check operation -
Seat Latch Push down on the seat back to ensure the latch
is secure
-
Seat Belt Check length of belt for damage, check latches
for proper operation
page 45
86
OPERATION
ITEM REMARKS PAGE
Cab Doors (if equipped) Check doors and latches for wear or damage. -
Grass and leaves Remove grass, leaves, foreign matter, and other
flammable material or debris, especially near
the exhaust system.
-
STARTING THE ENGINE
q
OFF / Battery Isolator Function
w
LIGHTS ON
e
POSITION LIGHTS ON
r
START
1. Position the vehicle on a level surface outdoors or in a well-ventilated area.
2. Sit in the driver's seat and fasten the seat belt. Always make sure all cab
doors are closed and latched when riding in this vehicle.
3. Place the transmission in PARK or NEUTRAL.
4. Disengage the park brake.
5. Apply the brakes. Do not press the throttle pedal while starting the engine.
6. Turn the ignition key to the START position. Engage the starter for a
maximum of five seconds. Release the key when the engine starts. Turn the
key to either LIGHTS ON or POSITION LIGHTS ON.
If the engine does not start within five seconds, return the ignition switch to
the OFF position and wait five seconds. Repeat steps 6 and 7 until the
engine starts.
7. Vary the engine RPM slightly with the throttle to aid in warm up until the
engine idles smoothly.
NOTICE
Operating the vehicle immediately after starting could cause engine damage.
Allow the engine to warm up for several minutes before operating the vehicle.
87
OPERATION
USING LOW GEAR
Low gear is the primary driving range for the RANGER. High gear is intended for
use on hard-packed surfaces with light loads. Whenever the vehicle is left
unattended, always place the transmission in PARK.
Always shift into low gear for any of the following conditions.
Operating in rough terrain or over obstacles
Loading the vehicle onto a trailer
Towing heavy loads
Driving slowly - under 10 MPH (16 km/h)
Climbing hills
STOPPING THE ENGINE
1. Release the throttle pedal completely and brake to a complete stop.
2. Place the transmission in PARK.
3. Turn the key to the OFF position.
4. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle.
WARNING
A rolling vehicle can cause serious injury. Always place the transmission in
PARK before stopping the engine.
COLD WEATHER OPERATION
If the vehicle is used year-round, check the oil level frequently. A rising oil level
could indicate the accumulation of contaminates such as water or excess fuel in
the bottom of the crankcase. Water in the bottom of the crankcase can lead to
engine damage and must be drained. Water accumulation increases as outside
temperature decreases.
88
OPERATION
BRAKING
1. Release the throttle pedal completely.
NOTICE
When the throttle pedal is released completely and engine speed slows to near
idle, the vehicle has no engine braking.
2. Press on the brake pedal evenly and firmly. Practice starting and stopping
(using the brakes) until you're familiar with the controls.
PARKING THE VEHICLE
1. Stop the vehicle on a level surface. When parking inside a garage or other
structure, be sure that the structure is well ventilated and that the vehicle is
not close to any source of flame or sparks, including any appliance with pilot
lights.
2. Place the transmission in PARK.
3. Turn the engine off.
4. Engage the parking brake (if equipped).
5. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle.
6. Remove the ignition key to prevent unauthorized use.
89
OPERATION
HAULING CARGO
WARNING
Overloading the vehicle or carrying or towing cargo improperly can alter
vehicle handling and may cause loss of control or brake instability. Always
follow these precautions when hauling cargo:
Never exceed the stated load capacity for this vehicle.
REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING
WHEN HAULING CARGO.
NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When
determining the weight you are adding to the vehicle, include the weight of the
operator, passenger, accessories, loads in the rack or box and the load on the
trailer tongue. The combined weight of these items must not exceed the
maximum weight capacity.
Always load the cargo box with the load as far forward and as low as possible.
When operating over rough or hilly terrain, reduce speed and cargo to maintain
stable driving conditions.
Always operate the vehicle with extreme care when hauling or towing loads.
Slow down and drive in the lowest gear available.
SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create
unstable operating conditions, which could result in loss of control of the
vehicle.
OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When
handling off-centered loads that cannot be centered, securely fasten the load
and operate with extra caution.
Always attach the tow load to the hitch point designated for your vehicle.
HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use
extreme caution when applying brakes with a loaded vehicle. Avoid terrain or
situations that may require backing downhill.
USE EXTREME CAUTION when operating with loads that extend over the
rack sides. Stability and maneuverability may be adversely affected, causing
vehicle rollover.
DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle
should never exceed 10 MPH (16 km/h) while towing a load on a level grass
surface. Vehicle speed should never exceed 5 MPH (8 km/h) when towing
loads in rough terrain, while cornering, or while ascending or descending a hill.
If the vehicle is capable, never exceed 43 MPH (70 km/h) if total payload
exceeds 335 lbs. (152 kg).
Carrying a passenger in the cargo box could result in a fall from the vehicle or
contact with moving components. Never allow a passenger to ride in the cargo
box.
Your vehicle has been designed to carry or tow specific capacities. Reduce
speed and allow a greater distance for braking when carrying cargo.
90
OPERATION
Loads should be centered on the vehicle and carried as low as possible in the
box. For stability on rough or hilly terrain, reduce both speed and cargo.
Exercise caution if the cargo load extends over the side of the box.
Always read and understand the load distribution warnings listed on warning
labels and in this manual. Never exceed the maximum capacities specified for
your vehicle.
BELT LIFE
To extend belt life, use low gear when hauling or towing heavy cargo.
TOWING LOADS
WARNING
Towing improperly can alter vehicle handling and may cause loss of control or
brake instability.
Always follow these precautions when towing:
1. Never load more than 68 kg (150 lbs.) tongue weight on the towing bracket.
2. When towing a disabled vehicle, place the disabled vehicle’s transmission in
neutral. Do not operate the vehicle faster than 16 km/h (10 MPH) when
towing.
3. Towing a trailer increases braking distance. Do not operate the vehicle faster
than 16 km/h (10 MPH) when towing.
4. Do not tow more than the recommended weight for the vehicle.
5. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any
other location, which could result in loss of control of the vehicle.
6. The total load (operator, accessories, cargo and weight on hitch) must not
exceed the maximum weight capacity of the vehicle.
MAXIMUM
UNBRAKED
TRAILER
MASS
MAXIMUM
BRAKED
TRAILER
MASS
TOTAL
TOWED
LOAD
WEIGHT
(15° GRADE)
TOTAL HITCH
VERTICAL
WEIGHT
MAXIMUM
TOWING
SPEED
730 kg
(1609 lbs.)
1000 kg
(2205 lbs.)
386 kg
(850 lbs.)
68 kg
(150 lbs)
16 km/h
(10 MPH)
91
OPERATION
DUMPING THE CARGO BOX
To dump the cargo box, do the following:
1. Select a level site to dump the cargo box. Do not attempt to dump or unload
the vehicle while parked on an incline.
2. Apply the brakes.
3. Shift the gear selector to the Park position.
4. Turn the key to the off position.
5. Dismount vehicle.
6. Ensure that the cargo is positioned evenly or toward the front of the cargo
box.
7. Open the tailgate.
8. Stand clear and pull up on the cargo box release lever.
9. Lift the front of the cargo box to dump the cargo.
10. Lower the cargo box and push down securely to latch.
11. Close the tailgate.
WARNING
Operating the vehicle while the cargo box is raised could result in severe injury.
The box could close unexpectedly and cause injury to the driver or passenger.
The rear tires will also catch the rear of a raised box, damaging the vehicle and
creating hazardous driving conditions. Never operate this vehicle with the
cargo box in the raised position.
92
OPERATION
ALL WHEEL DRIVE/REAR DIFFERENTIAL
SYSTEM
If your model is equipped with a lockable differential, you can choose to operate
with an open differential or a closed differential.
ENGAGING AWD
NOTICE
Switching to AWD while the rear wheels are spinning may cause severe drive
shaft and clutch damage. Always switch to AWD while the rear wheels have
traction or are at rest.
q
All-Wheel Drive (AWD)
w
Differential Lock (2WD)
e
Differential Unlock (TURF Mode)
Press the top of the driveline mode switch to engage All Wheel Drive (AWD).
The 4X4 indicator illuminates in the rider information center to indicate that the
vehicle is in AWD. When the AWD switch is on, the front gearcase will
automatically engage any time the rear wheels lose traction. When the rear
wheels regain traction, the front gearcase will automatically disengage. There is
no limit to the length of time the vehicle may remain in AWD. Initially, the
vehicle's electronic system will not enable the AWD until the engine RPM is
below 3100. Once enabled, the AWD remains enabled until the switch is turned
off. If the switch is turned off while the front gearcase is moving, it will not
disengage until the rear wheels regain traction.
Engage the AWD before getting into conditions where front wheel drive may be
needed. If the rear wheels are spinning, release the throttle before switching to
AWD.
93
OPERATION
DISENGAGING AWD
Move the driveline mode switch to the center or bottom position to disengage
AWD. If the switch is turned off while the front hubs are driving, they will not
release until the rear wheels regain traction.
In some situations, the front gearcase may remain locked after turning the AWD
switch off. If this occurs, you may notice increased steering effort and some
vehicle speed restriction. Perform the following procedure to unlock the front
gearcase.
To disengage AWD, do the following:
1. Stop the vehicle.
2. Operate in reverse for at least 3 m.
3. Stop completely.
4. Shift into low gear and drive forward.
5. If the front gearcase remains locked after following these instructions, see
your dealer or other qualified service person for service.
LOCKING THE DIFFERENTIAL
Move the switch to the center position to lock the differential and operate in two
wheel drive (2WD). Locking the differential in slippery or low traction conditions
helps improve traction. When the rear differential is locked, both rear wheels
rotate at the same speed.
UNLOCKING THE DIFFERENTIAL (TURF MODE)
When operating in TURF mode, the inside rear wheel will rotate independently
from the outside wheel during turns. Operate in TURF mode only as needed to
protect smooth, level surfaces from tire damage. DO NOT operate in TURF
mode when climbing or descending hills, when sidehilling, or when operating on
uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and
water crossings. Always operate in AWD on these types of terrain.
WARNING
Operating in TURF mode (if equipped) when on sloped, uneven, or loose
terrain could cause loss of control and result in serious injury or death. One
rear wheel may slip and lose traction or may lift up and grab when it touches
the ground again.
Press the bottom of the switch to unlock the differential and allow the rear drive
wheels to operate independently (1WD). When the rear differential is unlocked,
the rear wheels can rotate at different speeds. Unlock the differential to make
maneuvering easier and minimize damage to turf.
94
OPERATION
NOTICE
Damage to the differential can occur if it is engaged while the vehicle is
traveling at high speeds or while the rear wheels are spinning. Slow the vehicle
to nearly stopped before engaging the differential.
WARNING
Never operate in TURF mode (if equipped) while operating on a hill or other
irregular terrain. Always move the switch to AWD before ascending or
descending a hill.
DRIVING PROCEDURES
NEW OPERATOR DRIVING PROCEDURES
1. Read and understand the owner's manual and all warning and instruction
labels before operating this vehicle.
2. Visit the Recreational Off-Highway Vehicle Association® web site and take
the free on-line training course. Visit www.rohva.org or call 866-267-2751.
Hands-on training is also available through ROHVA®.
3. Perform the pre-ride inspection.
4. Do not tow or carry cargo during this period.
5. Select an open area that allows room to familiarize yourself with vehicle
operation and handling.
6. The driver must wear helmet, eye protection, gloves, long-sleeve shirt, long
pants, over-the-ankle boots and seat belt at all times.
7. Sit in the driver's seat and fasten the seat belt.
8. Always make sure all cab doors are closed and latched when riding in this
vehicle.
9. Place the transmission in PARK.
10. Start the engine.
11. Apply the brakes and shift into low gear.
12. Check your surroundings and determine your path of travel.
13. Keeping both hands on the steering wheel, slowly release the brakes and
depress the throttle with your right foot to begin driving.
95
OPERATION
14. Drive slowly at first. On level surfaces, practice starting, stopping, turning,
maneuvering, using the throttle and brakes and driving in reverse. Learn how
the vehicle handles when making both left and right turns at a slow speed.
WARNING
Operating in TURF mode (if equipped) when on sloped, uneven, or loose
terrain could cause loss of control and result in serious injury or death. One
rear wheel may slip and lose traction or may lift up and grab when it touches
the ground again.
15. Increase speed only after mastering all maneuvers at a slow speed.
16. After you become skilled at making turns and begin to operate at faster
speeds, follow these precautions:
Avoid sharp turns.
Never turn while applying heavy throttle.
Never make abrupt steering maneuvers.
Operate at speeds appropriate for your skills, the conditions and the
terrain.
DO NOT do power slides, “donuts”, jumps or other driving stunts.
DRIVING WITH A PASSENGER
Perform the pre-ride inspection.
Make sure all passengers are at least 12 years of age and tall enough to
comfortably and safely sit in a passenger seat with the seat belt secured, put
both feet on the floor and grasp the hand hold.
Make sure all passengers are wearing helmets, eye protection, gloves, long-
sleeve shirt, long pants and over-the-ankle boots.
Make sure all cab nets or doors (if equipped) are properly secured.
Do not carry more than the recommended number of passengers for your
vehicle.
Allow a passenger to ride only in a passenger seat.
Slow down. Always travel at a speed appropriate for your skills, your
passengers’ skills, and operating conditions. Avoid unexpected or aggressive
maneuvers that could cause discomfort or injury to a passenger.
Vehicle handling may change with a passenger and/or cargo on board. Allow
more time and distance for braking.
Always follow all operating guidelines as outlined on safety labels and in this
manual.
96
OPERATION
DRIVING ON SLIPPERY SURFACES
WARNING
Skidding or sliding can cause loss of control or rollover (if tires regain traction
unexpectedly). When operating on slippery surfaces such as ice or loose
gravel, reduce speed and use extra caution to reduce the chance of skidding or
sliding out of control. Do not operate on excessively slippery surfaces.
When driving on slippery surfaces such as wet trails, loose gravel, or ice, be
alert for the possibility of skidding and sliding. Follow these precautions when
encountering slippery conditions:
Do not operate on excessively rough, slippery or loose terrain.
Slow down before entering slippery areas.
Maintain a high level of alertness, reading the trail and avoiding quick, sharp
turns, which can cause skids.
Engage all-wheel drive before wheels begin to lose traction.
NOTICE
Severe damage to the drive train may occur if the AWD is engaged while the
wheels are spinning. Always allow the wheels to stop spinning before engaging
AWD.
Correct a skid by turning the steering wheel in the direction of the skid. Never
apply the brakes during a skid.
97
OPERATION
DRIVING OVER OBSTACLES
Follow these precautions when operating over obstacles:
Always check for obstacles before operating in a new area.
Look ahead and learn to read the terrain. Be constantly alert for hazards such
as logs, rocks and low hanging branches.
Travel slowly and use extra caution when operating on unfamiliar terrain. Not
all obstacles are immediately visible.
Move the gear selector to Low Gear, if needed.
Avoid operating over large obstacles such as large rocks and fallen trees. If
unavoidable, use extreme caution and operate slowly.
Always have all passengers dismount and move away from the vehicle before
operating over an obstacle that could cause a rollover.
DRIVING UPHILL
Whenever traveling uphill, follow these precautions:
Avoid excessively steep hills.
ADC Models: Always operate in low gear and engage ADC 4X4 before
ascending or descending a hill.
Always travel straight uphill.
Keep both feet on the floor.
Always check the terrain carefully before ascending any hill. Never climb hills
with excessively slippery or loose surfaces.
Proceed at a steady rate of speed and throttle opening. Never open the
throttle suddenly.
Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or
another vehicle or person could be on the other side of the hill.
DRIVING DOWNHILL
When driving downhill, follow these precautions:
Avoid excessively steep hills.
ADC Models: Always operate in low gear and engage ADC 4X4 before
ascending or descending a hill.
Drive straight downhill. Avoid descending a hill at an angle, which would
cause the vehicle to lean sharply to one side. Travel straight downhill when
possible.
Slow down.
Apply the brakes slightly to aid in slowing.
98
OPERATION
ACTIVE DESCENT CONTROL (ADC) SYSTEM (IF
EQUIPPED)
The ADC system allows engine braking to all four wheels when the vehicle
descends a hill or incline. The ADC system is automatically engaged when the
transmission is in gear (high, low or reverse). The ADC system automatically
disengages when the transmission is shifted to neutral or park.
DRIVING ON A SIDEHILL (SIDEHILLING)
Driving on a sidehill is not recommended. Improper procedure could cause loss
of control or rollover. Avoid crossing the side of any hill unless absolutely
necessary.
If crossing a sidehill is unavoidable, follow these precautions:
Slow down.
Exercise extreme caution.
Avoid crossing the side of a steep hill.
ADC Models: Always operate in low gear and engage ADC 4X4 before
ascending or descending a hill.
DRIVING THROUGH WATER
Your vehicle can operate through water up to a maximum recommended depth
equal to the floorboards.
NOTE
If your vehicle becomes immersed or is operated in water that exceeds the
floor level, service is required before starting the engine. Your dealer can
provide this service. If it's impossible to bring the vehicle in before starting the
engine, perform the service outlined in the Spark Arrester section, and take the
vehicle in for service at the first opportunity.
Follow these procedures when operating through water:
1. Determine water depths and current before entering water.
2. Choose a crossing where both banks have gradual inclines.
3. Proceed slowly, avoiding rocks and obstacles.
99
OPERATION
4. Avoid operating through deep or fast-flowing water.
WARNING
The large tires on your vehicle may cause the vehicle to float in deep or fast-
flowing water, which could result in loss of control and lead to serious injury or
death. Never cross deep or fast-flowing water with your vehicle
5. After leaving water, always dry the brakes by applying light pressure to the
pedal repeatedly until braking action is normal.
NOTE
After running your vehicle in water, it's critical that you perform the services
outlined in the Periodic Maintenance Chart. Give special attention to engine oil,
transmission oil, front and rear gearcases (if equipped), and all grease fittings.
DRIVING IN REVERSE
Follow these precautions when operating in reverse:
Always check for obstacles or people behind the vehicle. Always inspect left
and right fields of vision before backing.
Always avoid backing downhill.
Back slowly.
Apply the brakes lightly for stopping.
Avoid turning at sharp angles.
Never open the throttle suddenly.
Do not drive in reverse while the cargo box is raised.
PARKING THE VEHICLE
To park the vehicle, do the following:
1. Apply the brakes. Stop the vehicle on a level surface.
2. When parking inside a garage or other structure, be sure that the structure is
well ventilated and that the vehicle is not close to any source of flame or
sparks, including any appliance with pilot lights.
3. Place the transmission in PARK.
4. Engage the park brake.
5. Turn the engine off.
100
OPERATION
6. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle
7. Remove the ignition key to prevent unauthorized use.
PARKING ON AN INCLINE
Avoid parking on an incline if possible. If it's unavoidable, follow these
precautions:
1. Apply the brakes.
2. Place the transmission in PARK.
3. Engage the parking brake (if equipped).
4. Turn the engine off.
5. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle.
6. Block the rear wheels on the downhill side.
BOARDING AND EXITING THE VEHICLE
Never try to climb onto or exit the vehicle while it is moving.
Do not exit the vehicle by jumping off.
Always face the vehicle when boarding or exiting.
Do not grab controls as hand supports. This may cause inadvertent machine
movements.
Always keep vehicle steps and flooring clean to prevent slippery conditions.
101
OPERATION
102
WINCH GUIDE
WINCH SAFETY
These safety warnings and instructions apply if your vehicle came equipped with
a winch or if you choose to add an accessory winch to your vehicle.
WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow
all winch instructions and warnings in this manual.
Your winch may have a cable made of either wire rope or specially designed
synthetic rope. The term “winch cable” will be used for either unless noted
otherwise.
WINCH SAFETY PRECAUTIONS
1. Read all sections of this manual.
2. Never use alcohol or drugs before or while operating the winch.
3. Never allow children under 16 years of age to operate the winch.
4. Always wear eye protection and heavy gloves when operating the winch.
5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead
and hook when operating winch.
6. Never attempt to “jerk” a load attached to the winch with a moving vehicle.
See the Shock Loading section on page 111.
7. Always keep the area around the vehicle, winch, winch cable, and load clear
of people (especially children) and distractions while operating the winch.
8. Always turn the vehicle ignition power OFF when it and the winch are not
being used.
9. Always be sure that at least five (5) full turns of winch cable are wrapped
around the winch drum at all times. The friction provided by this wrapped
cable allows the drum to pull on the winch cable and move the load.
10. Always apply your vehicle’s park brake and/or park mechanism to hold the
vehicle in place during winching. Use wheel chocks if needed.
11. Always align the vehicle and winch with the load directly in front of the
vehicle as much as possible. Avoid winching with the winch cable at an angle
to the winching vehicle’s centerline whenever possible.
103
WINCH GUIDE
12. If winching at an angle is unavoidable, follow these precautions:
a. Look at the winch drum occasionally. Never let the winch cable “stack” or
accumulate at one end of the winch drum. Too much winch cable at one
end of the winch drum can damage the winch and the winch cable.
b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to
feed and rewind the cable evenly before continuing the winch operation.
13. Never winch up or down at sharp angles. This can destabilize the winching
vehicle and possibly cause it to move without warning.
14. Never attempt to winch loads that weigh more than the winch’s rated
capacity.
15. The winch motor may become hot during winch use. If you winch for more
than 45 seconds, or if the winch stalls during operation, stop winching and
permit the winch to cool down for 10 minutes before using it again.
16. Never touch, push, pull or straddle the
winch cable while winching a load.
17. Never let the winch cable run through
your hands, even if wearing heavy gloves.
18. Never release the clutch on the winch
when the winch cable is under load.
19. Never use the winch for lifting or
transporting people.
20. Never use the winch to hoist or suspend a
vertical load.
21. Always inspect your winch and winch cable before each use.
22. Never winch the hook fully into the winch. This can cause damage to winch
components.
23. Unplug the remote control from the vehicle when the winch is not in use to
prevent inadvertent activation and use by unauthorized persons.
24. Never grease or oil the winch cable. This will cause the winch cable to collect
debris that will shorten the life of the cable.
104
WINCH GUIDE
WINCH OPERATION
Read the Winch Safety Precautions in the preceding pages before using your
winch.
TIP
Consider practicing the operation and use of your winch before you actually
need to use it in the field.
WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow
all winch instructions and warnings in this manual.
Each winching situation is unique.
Take your time to think through the winching you are about to do.
Proceed slowly and deliberately.
Never hurry or rush during winching.
Always pay attention to your surroundings.
You may need to change your winching strategy if it is not working.
Always remember that your winch is very powerful.
There are simply some situations that you and your winch will not be able to
deal with. Do not be afraid to ask others to help when this happens.
1. Always inspect the vehicle, winch, winch cable and winch controls for any
signs of damage or parts in need of repair or replacement before each use.
Pay particular attention to the first 3 feet (1 meter) of winch cable if the winch
is being used (or has been used) for lifting an accessory plow assembly.
Promptly replace any worn or damaged cable.
2. Never operate a winch or a vehicle in
need of repair or service.
3. Always apply your vehicle’s park brake
and/ or park mechanism to hold the
vehicle in place during winching. Use
wheel chocks if needed.
4. Always use the hook strap when handling
the hook.
105
WINCH GUIDE
WARNING
Never put your fingers into the hook. This could lead to SEVERE INJURY.
Attach the hook itself onto the load or use a tow strap or chain to secure the
load to the winch cable.
TIP
A “tow strapis NOT intended to stretch. A “recovery strap” is designed to
stretch.
WARNING
Never use a recovery strap when winching due to the excessive energy that
can be released if the winch cable breaks. This can result in SEVERE INJURY
or DEATH. See the Shock Loading section on page 111.
Never hook the winch cable back onto itself. This will damage the winch cable
and may result in winch cable failure.
WARNING
Replace the winch cable at the first sign of damage to prevent SEVERE
INJURY or DEATH in the event of failure. For your safety, always replace
POLARIS winch parts (including the cable) with genuine POLARIS
replacement parts available at your authorized POLARIS dealer, or other
qualified dealer.
106
WINCH GUIDE
c. On a long pull, it may be necessary to stop winching so that the damper
can be repositioned to the new mid-point of the winch cable. Always
release the tension on the winch cable before repositioning the damper.
d. Avoid being directly in line with the winch cable whenever possible. Also,
never permit others to stand near or in line with the winch cable during
winch operation.
9. Never hook the winch cable back onto itself. This will damage the winch
cable and may result in winch cable failure.
10. Never use straps, chains or other rigging items that are damaged or worn.
11. The ONLY time a winch-equipped vehicle should be moving when using the
winch is when that vehicle itself is stuck. The winch equipped vehicle should
NEVER be in motion to “shock” load the winch cable in an attempt to move a
second stuck vehicle. See the Shock Loading section on page 111. For your
safety, always follow these guidelines when winching a vehicle free:
a. Release the winch clutch and spool out the necessary length of winch
cable.
b. Align the winch cable as close as possible to the winching vehicle’s
centerline.
c. Attach the winch cable hook to the anchor point or the stuck vehicle’s
frame following instructions in this manual.
d. Re-engage the clutch on the winch.
e. Slowly winch in the slack in the winch cable.
f. Select the proper vehicle gear to propel the stuck vehicle in the direction
of winching.
g. Shift to the lowest gear available on the stuck vehicle.
h. Slowly and carefully apply vehicle throttle and winch together to free the
vehicle.
i. Stop winching as soon as the stuck vehicle is able to propel itself without
the help of the winch.
j. Detach the winch cable hook.
k. Rewind the winch cable evenly back onto the winch drum following the
instructions in this manual.
12. Never attempt to winch another stuck vehicle by attaching the winch cable to
a suspension component, brush guard, bumper or cargo rack. Vehicle
damage may result. Instead, attach the winch to a strong portion of the
vehicle frame or hitch.
108
WINCH GUIDE
WINCH CABLE CARE
WARNING
Use of worn or damaged cable could lead to sudden failure and SEVERE
INJURY.
For your safety, always replace POLARIS winch parts (including the cable) with
genuine POLARIS replacement parts available at your authorized POLARIS
dealer, or other qualified person.
1. Always inspect your winch before each use. Inspect for worn or loose parts
including mounting hardware. Never use the winch if any part needs repair or
replacement.
2. Always inspect your winch cable before each use. Inspect for worn or kinked
winch cable.
A kinked winch cable made of wire rope
is shown at right. Even after being
“straightened out,” this cable has
already been permanently and severely
damaged. Promptly discontinue use of
a winch cable in this condition.
A kinked winch cable made of wire rope
that has been “straightened out” is
shown at right. Even though it may look
usable, the cable has been permanently
and severely damaged. It can no longer
transmit the load that it could prior to
kinking. Promptly discontinue use of a
winch cable in this condition.
A winch cable made of synthetic rope
should be inspected for signs of fraying.
Replace the cable if fraying is observed
(shown below). Promptly discontinue
use of a winch cable in this condition.
Also replace the winch cable if there are
fused or melted fibers. Such an area of
the synthetic rope will be stiff and
appear smooth or glazed. Promptly
discontinue use of a winch cable in this
condition.
110
WINCH GUIDE
SHOCK LOADING
WARNING
Your winch cable is very strong but it is NOT designed for dynamic, or “shock
loading. Shock loading may tension a winch cable beyond its strength and
cause the cable to break. The end of a broken winch cable under such high
loading can cause SEVERE INJURY or DEATH to you and other bystanders.
Winch cables are designed to NOT absorb energy. This is true of both wire-rope
and synthetic-rope winch cables.
1. Never attempt to “jerk” a load with the winch. For example, never take up
slack in the winch cable by moving the winching vehicle in an attempt to
move an object. This is a dangerous practice. It generates high winch cable
loads that may exceed the strength of the cable. Even a slowly moving
vehicle can create large shock loads in a winch cable.
WARNING
SEVERE INJURY or DEATH can result from a broken winch cable.
2. Never quickly turn the winch ON and OFF repeatedly (“jogging”). This puts
extra load on the winch, winch cable, and generates excessive heat from the
motor. This is a form of shock loading.
3. Never tow a vehicle or other object with your winch. Towing an object with a
winch produces shock loading of the cable even when towing at slow
speeds. Towing from a winch also positions the towing force high on the
vehicle. This can cause instability of the vehicle and possibly lead to an
accident.
4. Never use recovery straps with your winch. Recovery straps are designed to
stretch and can store energy. This stored energy in the recovery strap is
released if a winch cable fails making the event even more hazardous.
Similarly, never use elastic “bungie” cords for winching.
5. Never use the winch to tie down a vehicle to a trailer or other transportation
vehicle. This type of use also causes shock loading that can cause damage
to the winch, winch cable, or vehicles used.
Your winch cable is designed and tested to withstand the loads produced
by the winch motor when operated from a stationary vehicle. Always
remember that the winch and winch cable are NOT designed for shock
loading.
111
WINCH GUIDE
114
MAINTENANCE
ELEVATING THE VEHICLE FOR SERVICE
Some service procedures require that the vehicle be elevated. Before
proceeding, remember to:
Always position the vehicle on a firm, level surface before elevating.
Only use an appropriate sized lift or jack.
Refrain from positioning a jack or jack stand under any components other
than the vehicle frame.
Refrain from allowing the vehicle to remain elevated on a floor jack for an
extended period of time.
PLACING ONTO JACK STANDS
1. Place the floor jack directly beneath the center of the vehicle (either front or
rear).
2. This vehicle is not equipped with dedicated jacking points. Make sure that
the floor jack only makes contact with the vehicle frame only while lifting.
3. After vehicle is elevated to desired height, place jack stands under the
vehicle frame on both sides of the floor jack, then lower the vehicle until the
jack stands come into contact with the vehicle frame.
115
MAINTENANCE

Produktspecifikationer

Varumärke: POLARIS
Kategori: Inte kategoriserad
Modell: Ranger 1000 Tractor (2021)

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