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                    Mätutrustning
                    
                    MG500
                
                                
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07-1409 2040 6012
[1]  SAFETY PRECAUTIONS
      Before use, read the following safety precautions.
Thank  you  for  purchasing  the  Sanwa  MG1000/MG500  digital  insulation 
resistance  tester.  Before  use,  please  read  this  manual  thoroughly  to  ensure 
correct and safe use. Keep this Instruction Manual together with the product.
Be sure to read the information under “     WARNING” that is intended to prevent 
personal injury such as burn and electric shock and other serious accidents.
1-1  Explanation of Warning Symbols
The meaning of the symbols used in this manual and attached to the product is 
as follows:
: Very important instructions for safe use
•
The  warning  messages  are  intended  to  prevent  accidents  to  operating 
personnel such as burn and electric shock.
•
The  caution  messages  are  intended  to  prevent  incorrect  handling  and 
measurement which may damage the product.
: Dangerous voltages
: Ground.  : DC.  : AC.
: Fuse.  : Double or enhanced insulation.
1-2  Warning Messages for Safe Use
WARNING
The following instructions are intended to prevent personal injury such as burn and 
electric shock.  Be sure to follow them when using the tester:
1-3  Overload protection
The maximum rated input value and overload protection have been defined for 
the input terminals of each function as shown below.
  Function  Max. Rated Input  Overload Protection
  MΩ  - 
M
Ω
 range: Within 120 % of the rated measuring voltage.
  V  600 Vrms  780 Vrms
  4000 Ω   -  600 Vrms
  40 Ω   -  Fuse, 0.5 A / 600 V
Measurement Category (Overvoltage Category)
Overvoltage measurement category II (CAT. II ) : 
Line  on  the  primary  side  of  equipment  with  power  cord  to  be  connected  to  the 
receptacle.
Overvoltage measurement category III (CAT. III ) : 
Line  from  the  primary  side  or  branch  of  equipment  which  directly  takes  in 
electricity from a distribution board to the receptacle.
Overvoltage measurement category IV (CAT. IV ) : 
Line from the service conductor to the distribution board.
[2]  APPLICATIONS AND FEATURES
2-1  Applications
This  instrument  is  a  DC  insulation  resistance  tester  for  use  in  measurement  of 
insulation  resistance  of  a  power  line  and  power  equipment  within  the  range  of 
600 V under CAT III.
2-2  Features
•
 Safety design in compliance with IEC61010-1
•
 MΩ function with automatic live circuit detection (>30 V AC/DC)
•
 Easy-to-read display showing large figures and log bar graph for reading in an 
analog feeling
•
 Automatic  hold  function to  hold  the  last  displayed  value  to  look  it  safely  after 
measurement
•
 LCD panel with backlight function
•
 Auto discharge function
•
 40.00 Ω  measurement function ( 200 mA short circuit current)≧
[3]  NAMES AND FUNCTIONS OF COMPONENT UNITS
     WARNING
  1. Never use the tester on a high-power or high-voltage line.
  2. Voltages above 70 VDC or 33 Vrms AC (46.7 V peak) are hazardous to 
human body.  Never touch them.
  3. Disconnect circuit power before testing insulation resistance.
  4. Use caution with the high voltages output when performing insulation 
resistance measurement to avoid electric shock.
  5. To prevent electric shock, always discharge capacitive circuits after the 
insulation resistance measurement.
  6. Never input signals exceeding the maximum rated input value (see 1-3).
  7. Never use the tester for measuring voltages of lines connected to 
equipment (e.g. motors) that generates induced or surge voltage since it 
may exceed the maximum allowable overload input.
  8. Never use the tester if the tester or test leads are damaged or broken.
  9. Never use the tester with the rear-case or battery lid removed.
10. When using the test leads, keep your fingers behind the finger guards.
11. 
During measurement, do not change the function or range nor replace the plugs.
12. Never use the tester when it is wet or with wet hands.
13. Be sure to use the fuse of the specified rating and specification.
14. When connecting the alligator clip, connect it to the grounding side of the 
object to be measured first. When disconnecting it, disconnect the test 
lead from the line first, and then disconnect the teat lead from the 
grounding side of the measured object.
15. 
Never attempt repair or modification, except for battery and fuse replacement.
16. Inspect the tester at least once a year.
17. This tester is for indoor use only.
18. Never use the tester near equipment that generates strong 
electromagnetic waves or is charged.
19. Do not use the instrument in a place where corrosive or explosive gas is 
produced.
     CAUTION
  1. The measuring terminals ou put high voltages during insulation resistance t
measurement.
To prevent damaging the tester and parts (including chips) with low or unknown 
withstanding voltages, connected to the measured electrical path (circuit), it is 
recommended to disconnect them from the electrical path before 
measurement. This care is specially important with computer equipment.
  2. The rated measuring voltage used in insulation resistance measurement 
should be as close as possible to the operating voltage of the circuitry to 
measure. For example, when measuring an electrical path of 200 V, it is 
recommended to use a tester with a rated measuring voltage of 250 V.
  3. 
While measuring insulation resistance, it will probable take time to get 
steady result value on display in case that there is electrostatic capacitance 
in the measured circuit.
Instrument body LCD panel
When pressed for more than 2 seconds, continuous test 
voltage is output and         indication appears. To release  
the lock, press the LOCK or MEASURE button, the test 
voltage  output  is  stopped,  the  circuit  under  test  is 
discharged  automatically,  and  the  last  displayed  value 
appears on the display together with the   indication.
40 Ω measurement function:
When pressed for more than 2 seconds,    indication 
appears and the tester continues measuring. To release 
the  lock,  press  the  LOCK  or  MEASURE  button.  The 
measurement  is  stopped  and  the  last  displayed  value 
appears on the display together with the   indication.
Turns  backlight  on/off.  The  backlight  goes  off 
automatically after 10 seconds.
•When the LIGHT button is pressed during MΩ
measurement 
which  is  performed  by  holding  the  MEASURE  button,  the 
generation  of  the  measurement  voltage  is  interrupted  and 
the displayed value shows the           indication. 
Zero Ohm adjustment for 40
 Ω
 measurement function or 
when selecting the maximum M
Ω
 measurement function.
Turns the tester ON/OFF or to select a function. The body cover 
cannot be closed unless this switch is set to the OFF position.
Lights up in  MΩ  measurement function. It  blinks when 
the test voltage drops below rated value.
Lights up when the input is about 30 V AC/DC or more. 
It can be used as the live circuit detection, etc.
Space to store the test leads and alligator clips.
To attach a strap.
Numeral and decimal point
AC voltage operation indicator
Negative value indicator
MΩ measurement function:
Lights up when the tester outputs test voltage.
Lights up when the object to be measured is charged 
about 30 V or more.
V measurement function:
Lights up when the input is 600 Vrms or more.
DC voltage operation indicator.
Auto Power Save mode indicator
The tester enters “power save mode” automatically if it 
has not been operated for about 30 minutes. The tester 
come  out  of  “power  save  mode”  when  power/function 
switch  is  turned  to  OFF  once  and  set  to  the  required 
function again.
To  cancel  Auto  Power  Save  function,  turn  the 
power/function switch from OFF position to any desired 
function while holding the LIGHT button pressed.
*A small electric current from power supply is present in 
Auto  Power  Save  mode.  Be  sure  to  set  the 
power/function switch to “OFF” after measurement.
Data Hold indicator
Test lock (continuous test voltage output) indicator
0 Ω  adjustment indicator
Low battery warning indicator:
Appears  when  the  batteries  are  exhausted  (to  about 
7.2  V  or  less).  When  the  indicator  appears  or  blinks, 
replace the batteries with new ones.
Unit indicators.
Logarithmic bargraph
Disabled in the 40 Ω  measurement function
LOCK button
LIGHT button
0 Ω ADJ button
Power/function
switch
RATING VOLTAGE
indicator
ALARM indicator
Test lead storage space
Strap hook
4-2  Measurement Range and Accuracy
Temperature 23 ± 5℃, humidity 45 % to 75 % RH.
rdg: Reading. dgt: Digits
4-2-1  Insulation resistance measurement functions (kΩ , MΩ)
Model:MG1000
Model:MG500
Nominal test voltage &
Measurement Range
250 V
4.000 MΩ/40.00 MΩ
400.0 MΩ/4000 MΩ
500 V
4.000 MΩ/40.00 MΩ
400.0 MΩ/4000 MΩ
Center
scale
10 MΩ
1st effective 
measurement range
0.500 20.00 M~Ω
±(3 %rdg+4 dgt)
2nd effective 
measurement range
1st effective 
measurement range
2nd effective 
measurement range
1st effective 
measurement range
2nd effective 
measurement range
0 0.499 M~
Ω
20.01 4000 M~
Ω
±(5 %rdg+5 dgt)
100 MΩ
1.000 500 M~Ω
±(3 %rdg+4 dgt)
0 0.999 M~Ω
501 4000 M~Ω
±(5 %rdg+5 dgt)
1000 V
4.000 MΩ/40.00 MΩ
400.0 MΩ/4000 MΩ
100 MΩ
2.000 1000 M~
Ω
±(3 %rdg+4 dgt)
0 1.999 M~
Ω
1001 4000 M~
Ω
±(5 %rdg+5 dgt)
Measurement Range Accuracy
Open circuit voltage  1 to 1.25 times of nominal test voltage
Rated current 
1.0-1.2 mA (250 V @0.25 MΩ, 500 V @0.5 MΩ, 1000 V @1 MΩ)
Short-circuit current  2 mA or less
Live circuit detection
  At ≧30 V AC/DC or more, inhibits test, buzzer sounds and 
ALARM indicator lights up.
Nominal test voltage &
Measurement Range
Center
scale
1 MΩ
1st effective 
measurement range
±(3 %rdg+4 dgt)
2nd effective 
measurement range
1st effective 
measurement range
2nd effective 
measurement range
1st effective 
measurement range
2nd effective 
measurement range
±(5 %rdg+5 dgt)
10 MΩ
±(3 %rdg+4 dgt)
±(5 %rdg+5 dgt)
100 MΩ
±(3 %rdg+4 dgt)
±(5 %rdg+5 dgt)
Measurement Range Accuracy
Open circuit voltage  1 to 1.3 times of nominal test voltage
Rated current 
1.0-1.2 mA (125 V @0.125 M
Ω
, 250 V @0.25 M
Ω
, 500 V @0.5 M
Ω
)
Short-circuit current  2 mA or less
Live circuit detection
  At ≧30 V AC/DC or more, inhibits test, buzzer sounds and 
ALARM indicator lights up.
125 V
400.0 kΩ
4.000 MΩ/40.00 MΩ
400.0 MΩ/4000 MΩ
250 V
400.0 kΩ
4.000 MΩ/40.00 MΩ
400.0 MΩ/4000 MΩ
20.0 kΩ~10.00 MΩ
0 19.9 k~
Ω
10.01 4000 M~
Ω
50.0 kΩ~20.00 MΩ
0 49.9 k~
Ω
20.01 4000 M~
Ω
500 V
400.0 kΩ
4.000 MΩ/40.00 MΩ
400.0 MΩ/4000 MΩ
100.0 kΩ~500 MΩ
0 99.9 k~
Ω
501 4000 M~Ω
[4]  SPECIFICATIONS
4-1  General Specifications
Grounding/COM terminal for connecting the black alligator clip.
Line/+ terminal for connecting the red test lead.
Displays  the  value,  function  name  or  voltage  output 
status.
MΩ measurement function:
• Press and hold the button to output the test voltage. 
When the button is released, the test voltage output 
is  stopped,  the  circuit  under  test  is  discharged 
automatically,  and  the  last  displayed  value  appears 
on the display together with the   indication.
•  When  the  button  is  pressed  during  continuous  test 
voltage  generation  using  the  LOCK  button,  the  test 
voltage  is  stopped,  the  last  displayed  value  is  held, 
and the circuit under test is discharged automatically.
40 Ω measurement function:
• Press and hold  the button  to start  measuring. When 
the  button  is  released,  the  test  voltage  output  is 
stopped and the last displayed value is held appears 
on the display together with the   indication.
•  When  the  button  is  pressed  during  continuous 
measurement  using  the  LOCK  button,  the 
measurement is stopped and the last displayed value is held.
Name Description
EARTH/COM terminal
LINE/+ terminal
LCD panel
MEASURE button
Note
When the displayed value is 2000 MΩ or more, the lowermost digit is fixed at 0.
“OL” indication on LCD
V function: 780 V or over
MΩ, 4000 Ω, 40 Ω function: Approx. 4200 count or over
AC Sensing
LCD
Sampling rate
Polarity indication
Low battery indication
Environmental condition
Power supply
Average value
4200 count with log bar graph
Approx. 2 times / sec.
“ ” indication only when negative input-
“          ” lights or flickers at about 7.7 V-7.2 V or below
Altitude 2000 m or below, pollution degree 2
Auto only
Range up: approx. 4200 count or over, 
Range down: approx. 380 count or below
Range selection
Over-range indication
Operating temperature / 
humidity
0 ℃ to 40 ℃ and maximum relative humidity 90 %
(No condensation)
Storage temperature / 
humidity
-10  ~ 50 , 70 %RH or below (with battery removed). ℃  ℃
R6P 1.5 V x 6 pcs (MG500) ; LR6 1.5 V x 6 pcs (MG1000)
*
At 5-sec. ON / 25-sec. OFF
12
18
19
20
21
22
23
24
17
16
15
13
14
11
10
5
6
7
9
8
1
2
4
3
* Insulation resistance measurement principle:
Detecting a current flowing through the circuit to be
measured being applied a DC voltage, the insulation
resistance is calculated from "the voltage / the current".
Operating instrumental uncertainty:
±
30 %
variation due to changing "E1:Position, E2:Supply voltage, E3:Temperature"
(This specification describes maximum values accepted by the standard.)
MG1000/MG500
INSTRUCTION MANUAL
Dempa Bldg , 4-4 Sotokanda 2-Chome.
Chiyoda-ku, Tokyo, Japan
170 ( ) X 142 ( ) X 57 ( )L W H
Approx. 600 g (battery included)
Apporox. 7 mA at V function
test leads (TL-112a), Strap (ST-50), instruction manual
Dimensions
Mass
Power consumption
Accessories
Safety 
EMC
IEC61010-1, IEC61010-2-030,  IEC61010-2-033 CAT.III 600 V
IEC61557-1/2/4, IEC60529-IP54, IEC61010-031
IEC61326 
MG500  : Approx. 500 times (with manganese battery)
MG1000 : Approx. 300 times (with alkaline battery)
Time of 
measurement
*
INSULATION RESISTANCE TESTER
Test lead (TL-112a)
Removable test pin covers
  When not covered:CAT.  1000 VⅡ
          When covered:CAT.  600 VⅢ
Strap (ST-50)
Finger
guards
Plugs
Test pins
When not covered
Removable screw-in 
test pin cover (rotate 
to remove)
12
12
18 19 20 21 22
23
24
17
16
15
14
13
11
10
1
2
4
567
9
8
3
Produktspecifikationer
| Varumärke: | Sanwa | 
| Kategori: | Mätutrustning | 
| Modell: | MG500 | 
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