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2016 Owner's Manual for Maintenance and Safety
Read this manual carefully.
It contains important safety information.
WARNING
Read, understand, and follow all of the
instructions and safety precautions in this
manual and on all product labels.
Failure to follow the safety precautions could
result in serious injury or death.
1
2
The following are trademarks of POLARIS Industries Inc.:
Global Electric Motorcars® is a division of POLARIS.
Copyright 2015 POLARIS Industries Inc. All information contained within this publication is based on the latest
product information at the time of publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the actual vehicle and the information
presented in this publication. Depictions and/or procedures in this publication are intended for reference use only.
No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or
procedures contained within, whether whole or in part, is expressly prohibited.
Printed in U.S.A.
2016 GEM Owner’s Manual
P/N 9926577
POLARIS® GEM® Global Electric Motorcars® e6®
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TABLE OF CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
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WELCOME
Thank you for purchasing a GEM by POLARIS, and welcome to our world-wide POLARIS
family of recreational and utility vehicle owners. We believe POLARIS sets a standard of
excellence for all recreational and utility vehicles manufactured in the world today. With our
many years of experience in design and manufacturing, we proudly bring you only the finest
of vehicles.
• Snowmobiles RZR® sport vehicles
All-terrain vehicles (ATVs) GEM® electric vehicles
Low emission vehicles (LEVs) VICTORY® motorcycles
• ®RANGER utility vehicles INDIAN® motorcycles
• BRUTUS® work vehicles POLARIS POWER® generators
SLINGSHOT® three wheel motorcycles POLARIS DEFENSE® combat vehicles
5
WELCOME
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and
recommendations in this owners manual. Your manual contains instructions for minor
maintenance, but information about major repairs is outlined in the GEM Service Manual
and should be performed only by an authorized GEM dealer technician.
If questions arise after reading the manual, please contact GEM customer service. Be
prepared to provide your Vehicle Identification Number (VIN) and date of purchase.
Your authorized GEM dealer knows your vehicle best and is interested in your total
satisfaction. Your GEM dealership can provide for all of your service needs during, and after,
the warranty period.
GEM Customer Service
Phone: 855-RIDEGEM (855-743-3436)
Web: www.gemcar.com
7
INTRODUCTION
Safety Signal Words and Symbols
The following signal words and symbols appear throughout this manual and on your vehicle.
Your safety is involved when these words and symbols are used. Become familiar with their
meanings before reading the manual.
The safety alert symbol indicates a potential
personal injury hazard.
WARNING
A WARNING indicates a hazardous situation
which, if not avoided, may result in death or
serious injury.
CAUTION
A CAUTION indicates a hazardous situation
which, if not avoided, may result in minor or
moderate injury.
NOTICE
A NOTICE indicates a situation that may result in
property damage.
The Prohibition Safety Sign indicates
an action NOT to take in order to avoid
a hazard.
The Mandatory Action Sign indicates
an action that NEEDS to be taken to
avoid a hazard.
8
INTRODUCTION
Failure to follow the warnings contained in this manual can result in severe injury or death.
Special precautions must be followed when owning and operating a battery-powered vehicle. This
vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other
vehicles. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take
proper precautions.
Read this owner’s manual. Understand all safety warnings, precautions and operating procedures
before operating the vehicle. Keep this manual with the vehicle.
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and
NEVER operate without a valid driver’s license.
Never permit a guest to operate this vehicle unless the guest has read this manual and all product
labels.
Operate this vehicle only on public or private roads where speed limits are appropriate for low speed
vehicles. Be familiar with motor vehicle laws in your area of operation. Do not operate this vehicle in
situations where it could become an obstacle or an annoyance for faster-moving traffic.
WARNING
9
INTRODUCTION
Manufacturers Label (Vehicle Information Label)
Record your vehicle’s identification numbers and key numbers in the
spaces provided on page 11.
The Vehicle Identification Number (VIN) is stamped on a tag affixed to
the left dash at the base of the windshield. The VIN is also printed on the
manufacturers label, which is located on the left rear section of the
interior roof panel. See page 10.
The VIN indicates the model year, model type and serial number of your
vehicle. The manufacturers label also contains the Gross Vehicle Weight
Rating (GVWR) and Gross Axle Weight Rating (GAWR) information for
your vehicle. Never exceed the GVWR or the GAWR. See page 22.
Replacement Keys
To order an extra or replacement key for the ignition or for accessory locks, please contact
GEM customer service. See page 5. Be prepared to provide your key number and VIN.
VIN Tag
10
INTRODUCTION
Manufacturers Label (Vehicle Information Label)
Manufacturers
Label
VIN
GVWR
Information
Tire / Wheel Information
GAWR Information
Date of
Manufacture
USA Label EU Label
12
SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection. Read and follow the
instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual
differ from the labels on your vehicle, always read and follow the instructions of the labels
on the vehicle.
If any label becomes illegible or comes off, contact your authorized GEM dealer to purchase
a replacement. Replacement labels are provided at no charge. The part number is safety
printed on the label.
General Warning
Seat Belt Warning
(Front Seat Passenger)
13
SAFETY
Safety Labels and Locations
General Warning (7178180)
WARNING
Read your owner’s manual before operating this vehicle.
Do not operate this vehicle under the influence of alcohol, drugs or medication.
This vehicle is not intended to be driven at speeds exceeding 25 MPH (40 km/h).
Although most states prohibit this vehicle from operating on streets having posted speed limits of more than 35
MPH (56 km/h), state and local rules may vary. Check with your local law enforcement (city and state officials) for
variations in your area.
Never exceed the passenger and cargo limits of this vehicle.
Do not start or operate vehicle until all occupants are seated with seat belts fastened.
Avoid sharp turns on inclines and at high speeds (may cause rollover).
Reduce speed on wet and slippery surfaces and in turns.
Do not leave children unattended in vehicle.
Set handbrake before leaving the vehicle.
Remove key when leaving vehicle unattended.
Stop vehicle before reversing direction.
Be aware of small children and objects behind you before reversing direction.
ALWAYS DRIVE SAFELY. FAILURE TO FOLLOW THESE WARNINGS COULD RESULT IN SERIOUS OR FATAL
INJURY.
14
SAFETY
Safety Labels and Locations
Seat Belt Warning (7180898)
One seat belt warning is located on the headliner above the front passenger seat. Second and
third row seat belt warning labels are located on the seat belt drop-down bars for the row
ahead.
WARNING
TO AVOID PERSONAL INJURY OR DEATH: Always fasten your seat belt.
Solar Panel Do Not Stack Warning (7181565)
This label is located at the rear center of the solar
panel (if equipped).
WARNING
DO NOT STACK.
Solar Panel Warning
15
SAFETY
Safety Labels and Locations
Passenger/Rear Cargo Warning (7183756)
This label is centrally located under the center high mount stop
lamp (if equipped). This label is also located on the S-Bed and
TrunkBack.
WARNING
Never carry passengers on rear platform. Passengers can be thrown off. This can
cause serious injury or death.
WARNING
STANDARD CARGO LIMIT 15 kg / 33 lbs.
S-BED/TRUNK-BACK CARGO LIMIT 150 kg / 330 lbs.
Distribute weight evenly. Ensure loads are properly secured. Total weight of
passengers, accessories and cargo must not exceed gross vehicle weight rating
in owner’s manual.
Passenger/Cargo
Warning
16
SAFETY
Safety Labels and Locations
Cargo Limit Warning (7184570)
The eL XD cargo limit warning label is
located at the rear of the cab. See page 98
for towing procedures.
WARNING
Capacities GEM eL XD
A: Occupant Capacity 300 lbs. (136 kg)
B: Cargo Capacity (includes cargo, bed load and optional equipment) 1150 lbs. (522 kg)**
C: Maximum Trailer Tongue Weight 150 lbs. (68 kg)
D: Maximum Gross Trailer Weight 1100 lbs. (499 kg)
A + B = Vehicle Rated Capacity 1450 lbs. (658 kg)
A + B + D = Must not exceed stated Vehicle Combination Rated Capacity 1450 lbs. (658 kg)
Vehicle Dry Weight 1585 lbs. (719 kg)
A + B + Vehicle Dry Weight = Maximum Gross Vehicle Weight 3000 lbs. (1361 kg)
A + B + D + Vehicle Dry Weight = Must not exceed stated Maximum Gross Vehicle
Combination Weight
3000 lbs. (1361 kg)
**Cargo capacity is directly affected by the vehicle’s features, options and accessories and will be unique to each
specific configuration.
Cargo Limit Warning
AB
CD
17
SAFETY
Operator Safety
Serious injury or death can result if you do not follow these instructions and procedures, which are
outlined in further detail within your owner's manual.
Read this manual and all labels carefully.
Follow the operating procedures
described.
Never allow anyone under age 16 to
operate this vehicle and never allow
anyone without a valid driver's license to
operate this vehicle.
Never permit a guest to operate this
vehicle unless the guest has read this
manual and all product labels.
Always make sure the seat belts are
secured for operator and all passengers
before operating.
Never exceed the maximum occupant
capacity of your vehicle:
WARNING
GEM e2 2 occupants
GEM e4 4 occupants
GEM eL XD 2 occupants
GEM e6®6 occupants
18
SAFETY
Operator Safety
Never exceed the gross vehicle weight
rating (GVWR) of your vehicle.
The cab frame is not designed or intended
to provide rollover protection. Avoid
situations that could result in a rollover.
Always be sure there are no obstacles or
people behind your vehicle when
operating in reverse. When its safe to
proceed in reverse, move slowly. Avoid
turning at sharp angles in reverse.
Always use the proper size and type of
tires and always maintain proper tire
pressure as specified in this manual and
on safety labels.
Never modify this vehicle through
improper installation or use of
accessories.
19
SAFETY
Operator Safety
Always set the park brake and remove the
key when leaving the vehicle unattended.
The voltage in the battery pack is
sufficient to cause death by electrocution.
With the exception of battery inspections
and refilling the water in flooded type
batteries, never attempt to perform
service on the electric drive system,
including the battery pack, unless you are
properly trained to work on electrical
systems. Your authorized GEM dealer
can provide battery-related service.
20
SAFETY
Operator Safety
Do not carry a passenger until you have at
least two hours of driving experience
with this vehicle.
Always keep arms and legs inside the cab
frame while the vehicle is in motion.
Always keep both hands on the steering
wheel and both feet on the floorboards of
the vehicle during operation.
Never consume alcohol or drugs before
or while operating this vehicle.
Never operate at excessive speeds.
Always travel at a speed proper for the
traffic, visibility and operating
conditions, and your experience.
Never attempt jumps, doughnuts or other
stunts.
Always inspect your vehicle each time
you use it to make sure it's in safe
operating condition. Always follow the
inspection and maintenance procedures
and schedules described in this manual.
21
SAFETY
Operator Safety
Never operate on excessively rough,
slippery or loose terrain.
Always follow proper procedures for
turning. Practice turning at slow speeds
before attempting to turn at faster speeds.
Never turn at excessive speeds.
Always have this vehicle inspected by an
authorized service dealer if it has been
involved in an accident.
Always be alert for obstacles when
operating this vehicle. Never attempt to
operate over obstacles.
Always be careful of skidding or sliding.
On slippery surfaces such as ice, travel
slowly and exercise caution to reduce the
chance of skidding or sliding out of
control.
Never operate this vehicle on steep hills.
22
SAFETY
Operator Safety
Gross Vehicle Weight Rating (GVWR)
WARNING! Exceeding the gross vehicle weight rating of your vehicle can reduce stability and handling
and could cause loss of control. NEVER exceed the GVWR of your vehicle.
The maximum payload capacity of your vehicle is the maximum weight you may add to
your vehicle without exceeding the GVWR. This capacity is determined by calculating the
difference between your vehicle’s GVWR and wet weight.
Refer to the specification section of this manual or the Manufacturers Label on the vehicle
for model-specific information.
23
SAFETY
Operator Safety
Gross Vehicle Weight Rating (GVWR)
When determining the weight you will be adding to your vehicle, and to ensure you do not
exceed the maximum payload capacity, include the following:
operator body weight
passenger body weight
weight of all occupants’ apparel and items in or on apparel
weight of any options or accessories and their contents
weight of any additional cargo on the vehicle
24
SAFETY
Operator Safety
Equipment Modifications
Never install any equipment or make vehicle modifications to increase the speed or power of
the vehicle. Any modifications to the original equipment of the vehicle create a substantial
safety hazard and increase the risk of bodily injury. The warranty on your vehicle is
terminated if any equipment has been added to the vehicle, or if any modifications have been
made to the vehicle, that increase its speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires,
sprayers, or large racks, may change the handling characteristics of the vehicle. Use only
GEM-approved accessories, and familiarize yourself with their function and effect on the
vehicle.
25
SAFETY
Operator Safety
Failure to operate this vehicle properly can result in a collision, loss of control, accident or overturn,
which may result in serious injury or death. Heed all safety warnings outlined in this section of the
owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.
Age Restrictions
This vehicle is an ADULT
VEHICLE ONLY. NEVER
operate this vehicle if you
are under age 16 and
NEVER operate without a
valid driver’s license.
Seat Belts
Riding in this vehicle without wearing the seat
belt increases the risk of serious injury in the
event of an accident or sudden stop. Occupants
must wear seat belts at all times. Always make
sure the seat belts are secured for operator and
all passengers before operating. See page 78.
WARNING
26
SAFETY
Operator Safety
Operating Without Instruction
Operating this vehicle
without proper instruction
increases the risk of an
accident. The operator
must understand how to
operate the vehicle
properly in different
situations and on different
types of terrain. All
operators must read and
understand the Owner's Manual and all warning
and instruction labels before operating the
vehicle.
Ventilation When Charging Batteries
Failure to provide adequate ventilation while
charging batteries can result in an explosion.
Volatile hydrogen gas is emitted during charging
and may accumulate in pockets at the ceiling.
• Always ensure a minimum of 5 air changes per
hour in the charging area.
• Always remove any storage covers from the
vehicle and open any cab doors (if equipped)
before charging.
27
SAFETY
Operator Safety
Failure to Inspect Before Operating
Failure to inspect and verify that the vehicle is in
safe operating condition before operating
increases the risk of an accident. Always inspect
the vehicle before each use to make sure it's in
safe operating condition. Always follow all
inspection and maintenance procedures and
schedules described in the owner's manual.
Using Alcohol or Drugs
Operating the vehicle after
consuming alcohol or drugs
could adversely affect
operator judgment, reaction
time, balance and
perception. Never drink
alcohol or use drugs or
medications before or while
operating this vehicle.
28
SAFETY
Operator Safety
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an
accident. After any overturn or accident, have
qualified service dealer inspect the entire
machine for possible damage, including (but not
limited to) brakes, accelerator, steering system
and electrical system.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds
increases the operator's risk of losing control.
Always operate at a speed that's appropriate for
the traffic, the visibility and operating conditions,
your skills and your passengers’ skills.
Exhibition Driving
Exhibition driving increases the risk of an
accident or overturn. Never attempt wheelies,
jumps, doughnuts or other stunts. Avoid
exhibition driving.
29
SAFETY
Operator Safety
Turning Improperly
Turning improperly could cause loss of traction,
loss of control, accident or overturn. Always
follow proper procedures for turning. Never turn
abruptly or at sharp angles. Never turn at high
speeds. Practice turning at slow speeds before
attempting to turn at faster speeds.
Vehicle Rollover
Vehicle rollover could cause serious injury or
death. The cab frame is not designed or intended
to provide rollover protection. Always make sure
the seat belts are secured for operator and all
passengers before operating. Avoid situations
that could result in a rollover. Avoid sharp turns
and abrupt steering maneuvers.
Carrying Cargo
Carrying loads on the roof could damage the roof
and affect vehicle handling, which could result in
an accident or overturn. Never carry loads on the
roof of the vehicle.
Never exceed the stated load capacity for this
vehicle. Cargo should be properly distributed and
securely attached.
Reduce speed and follow the instructions on
cargo warning labels for hauling cargo. Allow a
greater distance for braking.
31
SAFETY
Operator Safety
Precautions During Maintenance
WARNING! The voltage in the battery pack is
sufficient to cause death by electrocution. With
the exception of battery inspections and refilling
the water in flooded type batteries, never attempt
to perform service on the electric drive system,
including the battery pack, unless you are
properly trained to work on electrical systems.
Your authorized GEM dealer can provide battery-
related service.
WARNING! Do not work in or near the battery
compartment or on any other electrical
component of the vehicle while charging the
batteries.
WARNING! Before servicing the vehicle’s
electrical system, always disconnect the main
power connector first, then disconnect any
electrical accessory connections, then
disconnect the negative cable from the 12-volt
battery (if equipped), then disconnect the
negative terminal from the main battery pack.
See page 53.
Always follow all safety instructions in the
maintenance portion of this owner’s manual, as
well as the following:
• Make sure the vehicle is properly immobilized
before beginning any maintenance.
• Always block the chassis securely before
working under the vehicle.
• Turn the key off and remove it from the vehicle.
• Insulate any tools used within the battery area
to prevent sparks or battery explosion caused
by shorting the battery terminals or wiring.
Remove the batteries, or cover the exposed
terminals with an insulating material.
FOR MORE INFORMATION ABOUT SAFETY
PLEASE CONTACT GEM CUSTOMER SERVICE.
See page 5.
32
FEATURES AND CONTROLS
Console
Trip Switch/MODE
Switch
Right Control Lever
Left Control
Lever
Key
Switch
Glove Box Lock
Cup
Holders
Gauge
Storage
Tray
34
FEATURES AND CONTROLS
Console
Key Switch
When the key is turned to the ON position (clockwise), the display will
light up and all electrical accessories can be used.
Leaving the key in the ON position will discharge the batteries. Always
turn the key to the OFF position when not operating. Remove the key
from the ignition to prevent unauthorized use.
When the key is turned to the OFF position, the vehicle will not
accelerate.
NOTE: The steering column automatically locks when the ignition key is
removed.
The key can be removed from the switch when it is in the OFF position.
WARNING! Never turn the key to the OFF position while the vehicle is in motion. This could lead to
loss of speed control and loss of vehicle control, which could result in serious injury or death.
35
FEATURES AND CONTROLS
Console
Zero Speed Detection Feature
To prevent the vehicle from rolling away while stopped, the electric motor will resist vehicle
motion if the accelerator pedal is released while the key is on, and the vehicle starts moving.
Glove Box
The glove box is equipped with a lock to protect items from theft or damage. Use the
accessory lock key to lock and unlock the glove box door. Turn the key 1/4 turn counter-
clockwise to unlock the door.
36
FEATURES AND CONTROLS
Console
Left Control Lever
The left control lever contains the turn signal switch, the horn switch, the headlight on/off
switch and the high/low headlight beam switch.
Turn Signal Switch
Check turn signal lamps before each ride. When driving, activate a turn signal before turning
to alert others of your intentions.
Tip: The key must be in the ON position to activate the turn signals.
Move the lever downward to signal a left turn. Move the lever
upward to signal a right turn. The corresponding turn signal
lamps on the front and rear of the vehicle will flash. The
corresponding turn indicator in the LCD display will also flash.
Right Turn
Left Turn
38
FEATURES AND CONTROLS
Console
Right Control Lever
The right control lever contains the hazard signal switch, the direction switch and the
windshield wiper and washer switches (if equipped).
Hazard Signal Switch
Press the tip of the lever inward to cause all turn signal lamps
to flash simultaneously. Use this feature to alert others of an
emergency or other situation requiring caution, especially if
your vehicle becomes disabled on or near a road. Press the
switch again to cancel the hazard signals.
Direction Selection Switch
Use the direction switch to select forward, neutral or reverse
mode of operation. Refer to the operation information on the
following page.
CAUTION! Changing the direction switch position while driving could
result in an automatic increase or decrease in speed without a change
to accelerator pedal pressure.
Hazard Signal
Switch
Forward
Reverse
39
FEATURES AND CONTROLS
Console
Right Control Lever
Direction Selection Switch
NOTICE: Always bring the vehicle to a complete stop before changing the position of the direction
switch.
MODE PROCEDURE
Forward Move the lever fully upward to operate in forward mode. The forward mode allows
operation of the vehicle at speeds of 0-25 MPH (0-40 km/h).
Neutral Move the lever to the center position to prevent the vehicle from moving if the
accelerator is pressed.
Reverse Move the lever fully downward to operate in reverse mode. A reverse warning alert
will automatically sound when the key is on and reverse mode is selected. Vehicle
speed is limited when operating in reverse. See page 90 for safe reverse operation
procedures.
40
FEATURES AND CONTROLS
Console
Right Control Lever
Windshield Wiper
Rotate the knurled barrel forward to turn the windshield
wipers on. Pull the control lever toward the drivers seat to
activate the washer (if equipped).
If the wiper fails to work, check for a blown fuse at the
fuse block. See page 108.
CAUTION! A worn or damaged wiper blade could impair
operator vision and result in an accident. A worn wiper blade
could also damage windshield glass. Always replace worn or
damaged wiper blades promptly.
Washer
ON
Wipers
ON
41
FEATURES AND CONTROLS
Digital/Analog Gauge
High water pressure may damage components. Wash
the vehicle by hand or with a garden hose using mild
soap. Certain products, including insect repellents and
chemicals, will damage the speedometer lens and
other plastic surfaces. Do not use alcohol to clean the
instrument cluster. Do not allow insect sprays to
contact the lens. Immediately clean off any gasoline
that splashes on the instrument cluster.
Speedometer
When driving, the speedometer displays vehicle speed
in either miles per hour (MPH) or kilometers per hour
(km/h). See page 47.
Mode Button
Use the MODE button to toggle through mode
options. See page 47.
Rider Information
Center
Speedometer
Indicator
Lamps
42
FEATURES AND CONTROLS
Digital/Analog Gauge
Indicator Lamps
Lamp Indicates Condition
Vehicle Speed When standard mode is selected, speed displays in miles per hour.
When metric mode is selected, speed displays in kilometers per hour.
Brake
Indicator
This lamp illuminates when the park brake is engaged or when a brake
system failure has occurred. See page 43.
Direction
Indicators
A direction indicator flashes when a turn signal is active.
Low Beam This lamp illuminates when the headlamp switch is set to low beam.
High Beam This lamp illuminates when the headlamp switch is set to high beam.
Seat Belt When the key is turned on, the seat belt indicator lamp will illuminate if the
driver’s seat belt is not fastened. The lamp is a reminder to the operator to
ensure all riders are wearing seat belts before operating.
43
FEATURES AND CONTROLS
Digital/Analog Gauge
Indicator Lamps
Brake Indicator
The brake indicator illuminates when the park brake is engaged or when a brake
system failure has occurred. If the brake warning illuminates, check the following
items before operating the vehicle.
WARNING! Worn or damaged brake hoses can cause brake failure. Always have worn or damaged
brake hoses replaced promptly.
Brake System Item Solution
Park brake Release the park brake.
Brake fluid level If low, add brake fluid. See page 102.
Brake system Check hoses for cracks, scuffs and worn spots. If you discover signs of
wear or damage, do not operate the vehicle. Your authorized GEM
dealer can provide service.
44
FEATURES AND CONTROLS
Digital/Analog Gauge
Rider Information Center
The rider information center is located in the
instrument cluster. The information center is
set to display standard units of measurement
and a 12-hour clock at the factory. To change
to metric and/or a 24-hour clock, see page 47.
Information Display
This area will display clock, odometer, trip
meter, state of charge (SOC), range meter,
efficiency rate (EFF) or any existing fault
codes or warning messages. See page 47.
Miles/Kilometers Indicator
The miles or kilometers indicator illuminates to indicate the mode of measurement selected.
State of Charge
Information Display
Drive Mode/
Direction
Selection
Miles/Kilometers
Fault
45
FEATURES AND CONTROLS
Digital/Analog Gauge
Rider Information Center
Fault Indicator
When both the chassis fault lamp and the fault indicator (wrench symbol) illuminate, use the
mode button to toggle through fault codes or warning messages in the display. Your autho-
rized dealer can provide code details and diagnosis.
Drive Mode/Direction Selection Indicator
This indicator displays the selected forward drive mode or neutral or reverse.
F = Forward
N = Neutral
R = Reverse (flashing)
46
FEATURES AND CONTROLS
Digital/Analog Gauge
Rider Information Center
State of Charge
This indicator illuminates when the key is turned on. It also
illuminates 8-10 seconds after the charging cord is
connected, turning off when the batteries are 100%
charged. To verify a full charge or to check the state of
charge, turn the key on. As charge is depleted, illuminated
bars begin to turn off from right to left. Remaining bars
indicate remaining battery charge.
State of Charge
Indicator
Bars % Of Charge
1 Less Than 10
2 10-20
3 20-30
4 30-40
5 40-50
6 50-60
7 60-70
8 70-80
9 80-90
10 90-100
47
FEATURES AND CONTROLS
Digital/Analog Gauge
Rider Information Center
Information Display Mode
This area will display clock, odometer, trip meter, state of charge (SOC), range meter,
efficiency rate (EFF) or any existing fault codes or warning messages.
The display can be changed to show either standard or metric units of measurement for each
of the following settings.
Tip: To exit the set-up mode, turn the key off. Wait 5 seconds, then turn the key on. The gauge displays
the mode that was displayed prior to setting the units.
Standard Display Metric Display
Distance Miles Kilometers
Temperature Fahrenheit Celsius
Time 12-Hour Clock 24-Hour Clock
48
FEATURES AND CONTROLS
Digital/Analog Gauge
Rider Information Center
Information Display Mode
1. Turn the key to the OFF position.
2. Press and hold the MODE button while turning the key to
the ON position.
3. When the display flashes the distance setting, tap the
MODE button to advance to the desired setting.
4. Press and hold the MODE button to save the setting and
advance to the next display option.
5. Repeat the procedure to change remaining display settings.
MODE
Button
49
FEATURES AND CONTROLS
Digital/Analog Gauge
Rider Information Center
Information Display Mode
Clock Resetting
Tip: The clock must be reset any time the batteries have been
disconnected or fully discharged.
1. Turn the key to the ON position. Use the MODE
button to toggle to the clock display.
2. Press and hold the MODE button until the hour
segment flashes. Release the button.
3. With the segment flashing, tap the MODE button to
advance to the desired setting.
4. Press and hold the MODE button until the next segment flashes. Release the button.
5. Repeat steps 3-4 twice to set the 10-minute and 1-minute segments. After completing the
1-minute segment, step 4 will save the new settings and exit the clock mode.
6. Turn the key to the OFF position.
50
FEATURES AND CONTROLS
Digital/Analog Gauge
Rider Information Center
Information Display Mode
Odometer
The odometer displays the distance traveled by the
vehicle since manufacture.
Trip Meter
The trip meter displays distance traveled since the last
reset of the trip meter. To reset, toggle to the trip meter
display. Press and hold the MODE button until the meter
resets to zero.
52
FEATURES AND CONTROLS
Digital/Analog Gauge
Rider Information Center
Information Display Mode
Efficiency Rate (EFF)
This mode displays the rate at which electrical power
(Wh) is consumed per mile or per kilometer. A higher
number indicates less desirable efficiency. A lower
number indicates better efficiency.
53
FEATURES AND CONTROLS
Main Power Connector
When the main power connector is unplugged, the battery pack is disconnected from all
electrical components, with the exception of the contactor. After servicing the vehicle, the
main power connector should be the last connection to be made.
Disconnecting Power
1. Position the vehicle on a dry, firm, level surface.
2. Set the park brake.
3. Turn the key off.
4. Remove the hood. See page 86.
NOTICE: Damage to electrical connections and components will occur if they are unplugged before
the main power connector is disconnected.
WARNING! Before servicing the vehicle’s electrical system, always disconnect the main power
connector first, then disconnect any electrical accessory connections, then disconnect the negative
cable from the 12-volt battery (if equipped), then disconnect the negative terminal from the main battery
pack.
55
FEATURES AND CONTROLS
Main Power Connector
7. If equipped, disconnect the negative cable from the auxiliary 12-volt battery.
WARNING! Insulate any tools used within the battery area to prevent sparks or battery explosion
caused by shorting the battery terminals or wiring. Remove the batteries, or cover the exposed
terminals with an insulating material.
(continued on next page)
Negative Terminal
Front of
Vehicle
EPS Models with Lead Acid Batteries
12-Volt Battery (under dash)
56
FEATURES AND CONTROLS
Main Power Connector
8. Disconnect the main NEGATIVE cable from
the traction batteries. Isolate the cable end to
ensure the circuit cannot be completed during
service.
Reconnecting Power
1. Reconnect the negative cable to the traction
batteries. Torque the nut to 8 lb-ft (10.8 Nm).
2. Reconnect the negative cable to the auxiliary
12-volt battery (if equipped). Torque the screw
to 5.5 lb-ft (7.5 Nm).
3. Reconnect electrical accessory connectors (if
equipped).
4. Reconnect the main power connector.
5. Reinstall the hood.
Negative
Cable
Front of
Vehicle
57
FEATURES AND CONTROLS
Brake Pedal
The brake pedal is located on the floor to the left of the
accelerator pedal. Push the brake pedal toward the
floor to slow or stop the vehicle. Apply the brakes
before turning the key on.
WARNING! Constant brake use (riding the brakes) can
cause brakes to overheat and fail, which could lead to an
accident resulting in serious injury or death. Do not drive with
your foot resting or riding on the brake pedal.
Accelerator Pedal
Brake Pedal
59
FEATURES AND CONTROLS
Park Brake Lever
WARNING! A rolling vehicle can cause serious injury. Always
set the park brake when leaving the vehicle unattended.
Remove the key from the ignition to prevent unauthorized use.
If the key is turned off without setting the park brake, an
alert will sound. Set the park brake to end the alert.
When the park brake is set and the brake indicator is
illuminated, the vehicle will not move.
Always apply the brakes before setting or releasing the
park brake. To set the park brake, pull the park brake
lever slightly upward and toward the center of the
vehicle. To release the park brake, press and hold the park
brake release and move the lever to the disengaged position.
NOTICE: Be sure the park brake is fully disengaged before driving. Failure to do so can lead to
overheating of the rear brakes.
NOTE: The park brake is adjustable and should be checked periodically as outlined in the Periodic
Maintenance Chart beginning on page 100. Your authorized dealer can assist.
Park Brake
Lever
Park Brake
Release
60
FEATURES AND CONTROLS
Batteries
Battery Pack
Your vehicle is equipped with a battery pack. This battery pack supplies the power needed to
operate the vehicle.
These batteries perform best when recharged fully and often. Recharge the batteries daily, or
after each use of the vehicle.
NOTICE: Each vehicle is programmed at the factory for a particular battery type. Switching battery
types should be done only by an authorized service technician. Your authorized GEM dealer
can provide battery-related service.
To access the battery pack, remove any rear accessory back installed on the vehicle. See page
84. Release the battery pack access cover fasteners and remove the cover.
61
FEATURES AND CONTROLS
Batteries
Battery Performance Tips
New batteries will not perform to their
fullest capacity until they have been
discharged and recharged 20 to 30 times.
Batteries should be fully charged before
the first use.
Recharge the batteries daily, or after each
use of the vehicle.
Always maintain a full charge on the
batteries. For best battery life, avoid
discharging the batteries more than 80%.
Batteries should be at room temperature
when recharging. Do not charge batteries
at temperatures of 110°F (43°C) or
higher.
Range may be affected by road
conditions, terrain, temperature and
driving habits.
62
FEATURES AND CONTROLS
Batteries
On-Board Charger
The on-board battery charger is located under the hood.
The state of charge of the batteries displays in the rider information center and a “C” displays
when the vehicle is charging.
When the vehicle will not be used for 10 or more days, connect the charger. The state of
charge of the batteries will be monitored, and charging will automatically be initialized when
the state of charge drops below 97% or when 28 days have passed since the last charge
completed.
This works best for maintenance free sealed Absorbent Glass Mat (AGM) batteries. Water
filled lead acid batteries will require some attention to maintain proper fluid levels. See page
126.
IMPORTANT: Avoid temperature extremes when choosing a storage area.
63
FEATURES AND CONTROLS
Batteries
On-Board Charger
If the combined voltage of all batteries reaches 36 volts or less, a safety feature in the on-
board charger will not allow the charger to activate. If this occurs, use the alternate charging
method. See page 68.
Battery Charging
WARNING! Using a non-recommended extension cord could result in fire, heat damage or charger
failure, which could result in serious injury or death. Always use the recommended type of cord to
charge the batteries.
Tip: Do not use a ground fault interrupt (GFI) type cord on a GFCI-protected outlet.
WARNING! Charging from a circuit of lesser capacity and/or using a cord from the outlet to the vehicle
that is not sufficient in wire gauge could create a fire hazard.
WARNING! Failure to provide adequate ventilation while charging batteries can result in an explosion.
Hydrogen gas is emitted during charging and will rise and accumulate at the ceiling. Always ensure a
minimum of five (5) air changes per hour in the charging area. Never charge the batteries in an area
subject to a flame or spark, including areas containing gas or propane water heaters and furnaces. Do
not smoke in the charging area.
64
FEATURES AND CONTROLS
Batteries
Battery Charging
Your vehicle is equipped with either a standard charge receptacle or a fast charge receptacle.
The battery charge receptacle is located at the rear of the hood, just below the windshield.
Standard Charge Receptacle
The following information applies to use of the standard
charge receptacle. See page 67 for information that applies
to the use of the fast charge receptacle.
When charging the vehicle, always use a standard 3-wire
grounded extension cord of one of the following types:
12-gauge wire with 3-wire grounded, 50 feet (15.25 m)
or shorter.
14-gauge wire with 3-wire grounded, 25 feet (7.6 m) or
shorter.
Charge Receptacle
66
FEATURES AND CONTROLS
Batteries
Battery Charging
Tip: Always use a 110-volt AC, 15 amp breaker outlet. A GFI (Ground Fault Interrupt) receptacle is
recommended. See your authorized GEM dealer if you do not have a GFI receptacle at your
regular recharge site.
Make sure the charger uses a dedicated circuit to prevent overloading. If charging multiple
vehicles, each vehicle should use a dedicated circuit.
When disconnecting the charger, always disconnect the extension cord from the wall
receptacle first, then disconnect the cord from the vehicle.
71
FEATURES AND CONTROLS
Batteries
Battery Handling Precautions
Never connect a 12-volt accessory directly to the batteries. Always connect any powered
accessory to the 12-volt terminal board. See page 74.
Never connect jumper cables to any of the batteries of this vehicle.
Always wear safety glasses or approved eye protection when servicing the vehicle. Wear a
full-face shield and gloves when working with or around batteries and electrical
connectors.
Use only insulated tools when working in the battery compartment.
Always keep battery terminals and connections clean and free of corrosion at all times.
See pages 122 and 128.
(continued on next page)
72
FEATURES AND CONTROLS
Batteries
BRAMMO® Lithium-Ion Cold Battery Performance
Vehicle Storage During Freezing Conditions
The Brammo li-ion batteries in your vehicle will not accept a charge unless internal
battery temperatures are at or above 41° F (5° C).
When ambient temperature is at or above -16° F (-27° C), the battery heaters will use
battery pack energy to warm the batteries to an internal temperature of 41° F (5° C), at
which point the batteries will accept a charge.
The battery heaters will not operate when ambient temperature is below -16° F (-27° C).
When ambient temperature is below -16° F (-27° C), the vehicle should remain in storage
until ambient temperature is at or above -16° F (-27° C).
73
FEATURES AND CONTROLS
Batteries
BRAMMO® Lithium-Ion Cold Battery Performance
Vehicle Storage During Freezing Conditions
Whenever ambient temperatures could drop below freezing during storage:
Always make sure the batteries contain at least 20% state of charge (SOC).
Always connect the charger to make sure the batteries can support operation of the battery
heaters and recharge the batteries as needed.
74
FEATURES AND CONTROLS
Batteries
12-Volt Terminal Board Connections
Remove the upper dash to access the 12-volt
terminal board. See page 106.
Always make sure that all 12-volt electrical
accessories are grounded directly to the negative
(-) post on the terminal board. Never use the
chassis or body as a ground connection.
Use the positive (+) terminal only for accessories
that require constant power (when the ignition key
is off).
Use the accessory (ACC) terminal for accessories
that require power only when the ignition key is
on.
NOTICE: To avoid draining the battery system, always install an accessory exactly as stated in the
provided installation instructions.
Negative (Ground)
Positive (+) Accessory (ACC)
76
FEATURES AND CONTROLS
Doors
Accessory doors are available for most models. Options include soft doors, hard doors with
crank windows and locks, half doors and quarter doors.
WARNING! Doors do not offer structural protection in the event of an accident and do not change the
open body characteristics of the vehicle. The doors provide protection from the weather only. Always
use seat belts. Failure to use the seat belts puts the driver and passengers at greater risk of serious
injury or death in the event of an accident.
77
FEATURES AND CONTROLS
Seat Adjustment
Seats can be adjusted forward or rearward. The seat adjustment lever is directly under the
front of the seat.
1. Move the adjustment lever to the left and slide the seat to the desired position.
2. Release the lever.
3. Make sure the seat latches securely in position. Test the latch by attempting to slide the
seat forward and rearward while seated.
78
FEATURES AND CONTROLS
Seat Belts
Failure to properly use seat belts and child restraints can result in serious injury or death. Always follow
all legal requirements for seat belt and child restraint use in on-road vehicles.
Always make sure the seat belts are secured for operator and all passengers before operating.
Pregnant women should wear the lap part of the belt across the thighs and as snug across the hips
as possible. Keep the belt low so that it does not come across the abdomen.
The operator and all passengers are subject to the same legal requirements for seat belt use as
occupants in other on-road vehicles. Always make sure children are properly restrained. Children
ages 12 and under should ride in a rear seat. Infants must always be restrained in a rear seat. Use
the type of restraint that is correct for your child. When using child safety seats, always follow the
manufacturer’s instructions for proper installation and use in a vehicle containing only a shoulder/lap
belt restraint system. Visit www.seatcheck.org or call 1-866-SEATCHECK for more information
about child restraints.
WARNING
83
FEATURES AND CONTROLS
Stereo System (Option)
The optional stereo system is mounted in the dash and
features speakers, FM radio, MP3 capabilities and Blue-
tooth functionality. Refer to your stereo system’s user
manual for detailed operating instructions.
Solar Panel (Option)
The optional solar panel is mounted on top of the vehicle.
Refer to your solar panel user manual for details.
WARNING! Do not stack items on the solar panel. Never
exceed the GVWR or GAWR.
Stereo
Solar Panel
85
FEATURES AND CONTROLS
Rear Accessory Backs (Option)
WARNING! Never carry a passenger on a rear accessory back. Do not overload an accessory back.
Overloading the vehicle can reduce stability and handling and could cause loss of control. Never
exceed the GVWR or the GAWR of the vehicle. See page 22.
NOTICE: Use only GEM-approved rear accessories. Others may cause damage to the locking system
or vehicle, and will void warranty.
1. Remove the contents of the installed rear accessory back.
2. Remove the attachment bolts.
3. Firmly grasp the installed back and remove it from the vehicle.
Grab Handle Package (Standard)
Grab handles can be added at each seat position to assist riders in entering and exiting the
vehicle. Interior grab handles are not intended to retain passengers in the vehicle. Always
make sure the seat belts are secured for operator and all passengers before operating.
87
FEATURES AND CONTROLS
Hitches
A rear hitch (if installed) is for light-duty off-road use. Hitch use is not approved for on-road
operation.
WARNING! Never exceed the GVWR or the GAWR of the vehicle. See page 22.
Chrome Bumpers/Rugged Bumpers (Option)
Front bumpers are for appearance only and will protect the
body panels only from minor dents and scratches. They will
not provide protection to the vehicle in front-end collisions.
NOTICE: Never use your GEM vehicle for pushing. Damage to the
vehicle may result.
Heater/Fan or Fan Only (Options)
The heater unit can be used to provide heat inside the vehicle. The switch is located on the
console. Move the switch to the HEAT position. Move the switch to the FAN position to
operate air flow without heat.
91
OPERATION
Pre-Ride Inspection
Item Remarks Page
Turn signals Ensure operation of all signal lamps 36
Mirrors Adjust mirrors for proper side and rear view -
Horn Ensure operation 37
Seat belts Check length of belt for damage, check latches for proper
operation
82
Steering Ensure free operation 105
Tires Check tire condition and pressure 110-111
Latches (doors/seats/
accessory back)
Ensure all latches are secure -
Batteries Ensure full charges, proper water levels, clean terminals 122-129
Battery cables Inspect for proper cable routing, secure connections 122
Wheels/fasteners Inspect, ensure fastener tightness 111
95
OPERATION
Driving On Slippery Surfaces
Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When
operating on slippery surfaces, reduce speed and use extra caution to reduce the chance of skidding or
sliding out of control. Do not operate on excessively slippery surfaces.
Whenever driving on slippery surfaces
such as wet or icy pavement or loose
gravel, follow these precautions:
1. Do not operate on excessively
slippery surfaces.
2. Slow down before driving onto a
slippery surface.
3. Avoid quick, sharp turns, which can cause skids.
4. Correct a skid by turning the steering wheel in the direction of the skid. Never apply the
brakes during a skid.
WARNING
Sideways
skid
Turn in direction
of skid
105
MAINTENANCE
Steering Wheel Inspection
Check the steering wheel for specified freeplay and smooth operation.
1. Position the vehicle on a level surface.
2. Lightly turn the steering wheel left and right. There should be 0.8-1.0 inch (20-25 mm)
of freeplay at the outer rim of the steering wheel.
3. If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,”
have the steering system inspected by an authorized service dealer.
107
MAINTENANCE
Upper Dash Removal/Installation
2. Slight raise the dash and unplug any switch connections located between the cup
holders.
3. Carefully remove the dash from the vehicle.
4. Reverse this procedure to reinstall the dash.
116
MAINTENANCE
Lights
Headlight Beam Adjustment
1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from
a wall.
2. Measure the distance from the floor to the center of the headlight and make a mark on
the wall at the same height.
25 ft. (7.6 m)
8" (20 cm) X
Mark
118
MAINTENANCE
Batteries
The voltage in the battery pack is sufficient to cause death by electrocution. With the exception of
battery inspections and refilling the water in flooded type batteries, never attempt to perform service on
the electric drive system, including the battery pack, unless you are properly trained to work on
electrical systems. Your authorized GEM dealer can provide battery-related service.
Battery posts, terminals and related components contain lead and lead compounds, chemicals known
to cause cancer and reproductive harm. Always wash your hands after touching or handling the
batteries.
Charging a damaged battery can result in serious injury. Never attempt to charge a frozen or bulging
battery. Discard the battery appropriately and install a new battery.
WARNING
WARNING
WARNING
124
MAINTENANCE
Batteries
Battery Inspections/Maintenance
Battery Replacement
Battery and electrical system service must be performed only by an authorized service
facility. When battery replacement is necessary, your authorized GEM dealer can provide
this service.
NOTICE: Always install batteries of the exact type and make originally supplied with the vehicle to
prevent damage to the vehicle’s electrical system.
WARNING! Handling batteries and electrical components improperly can result in serious injury or
death. Do not attempt to remove batteries or battery cables. It is essential, when replacing the cables
on the batteries, that the positive cable is attached to the positive post (+) and the negative cable is
attached to the negative post (-). Battery posts are identified on the battery case as positive (+) and
negative (-). Your authorized GEM dealer can provide battery-related service.
131
MAINTENANCE
Cleaning and Storage
Cleaning Seats
GEM Foaming All Surface Cleaner can be used to clean the seats. Rubbing seats with warm
water and a clean, damp cloth will also remove dirt. Substances such as tar, asphalt and other
soils will stain if not removed quickly. Use a clean cloth and solvent type vinyl cleaner, then
wash the area thoroughly with a damp cloth and mild liquid detergent. Rinse with cool water.
Cleaning the Interior
Use mild liquid detergent and warm water to clean the interior. Remove detergent or deposits
with a clean, damp cloth.
NOTICE: Do not spray the interior of your vehicle. Liquids can damage electrical components and the
circuit board. Handle liquids with care. Do not spray water directly into the upper or lower
console.

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Varumärke: GEM
Kategori: Bil
Modell: e6 (2016)

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