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TABLE OF CONTENTS Rev. 1/16/2023 HDC-905 MANUAL
TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 1 of 19
HDC-905 SERIES HYDRAULIC DRUM CRUSHERS
HDC-905-IDC HDC-905-HC
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to determine whether it sustained
damage during transport. If damage is discovered, record a complete description of it on the bill of lading. If the product
is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product design, use, and maintenance comply with laws,
regulations, codes, and mandatory standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts, labels, and
accessories, call our Technical Service and Parts Department at (260) 665-7586. The department can also be
contacted online at https://www.vestil.com/page-parts-request.php.
Electronic Copies of Instruction Manuals
Additional copies of this instruction manual may be downloaded from https://www.vestil.com/page-manuals.php.
Vestil Manufacturing Co.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
Fax: (260) 665-1339
www.vestil.com e-mail: info@vestil.com
TABLE OF CONTENTS
PAGE
Signal Words……………………………………………..…………………………………………………..…..………...
2
Safety Instructions….……………..……………………………………………..…………………………………...……
2
Hydraulic Circuit Diagram…….…………………………………………..……………………………………………….
2
Specifications…………………………………..………………………………………………………..…………..….….
3
FIG. 1: HDC-905-IDC Exploded View & Bill of Materials……….....……………………………..…………………....
4
FIG. 2: HDC-905-HC Exploded View & Bill of Materials……………...………………………………………………..
5
FIG. 3: Power Unit Exploded View & Bill of Materials………...…………………..………………………….………..
6
FIG. 4: Detailed Parts Breakdown of Manifold Assembly………………….…………………………………..………
7
FIGURES 5-8: Manifold, Pressure Switches, and Valves……….……….……………………..……………………..
8
Valve and Pressure Switch Adjustment Procedure………………..……………………….…………………………..
9
Electrical Controls Sequence of Operation…………………………………………………………………...…………
10
Electrical System Specifications………………………………………………………………………………………….
10
FIG. 9: Standard 3-Phase Electrical Circuit Diagram (22124024 rev. F)………………………………………...…..
11
FIG. 10: 3-Phase Continuous Run Electrical Circuit Diagram (22124025 rev. C)…………………………………..
12
FIG. 11: Single Phase 115VAC Electrical Circuit Diagram (22124026 rev. D)………………………………..…….
13
FIG. 12: Single Phase 208/230VAC Electrical Circuit Diagram (22124027 rev. E)………………..……………….
14
Installation……………………………………………………………………………………………………………….….
15
Loading the Chamber……………………………………………………………………………………………………...
15
Operation………….…………………………………………………………………………………………………….…..
15
Platen Configurations………………………………………………………………………………………………………
16
Record of Satisfactory Condition…………………………………………………………………………………………
16
Inspections & Maintenance………..…………………………………………………………………………………..….
16
Labeling Diagram…………….....………………………………………………………………………………….………
17
Limited Warranty (all units except “Wash down” model HDC-905-WD)...……………..………………………...…..
18
Limited Warranty (HDC-905-WD only)…………………………………………………………………………….…….
19
IMPORTANT NOTE
HDC-900 series crusher-compactors are designed
to compact non-hazardous and low level hazardous
waste materials. They do not include air filtration
systems (e.g. HEPA filters) to remove particulates,
aerosols, volatile compounds, et al. that might be
released from waste materials as a result of
compaction. Review safety messages and
instructions printed on, or provided with, waste
materials (e.g. empty containers or packaging)
before compacting them. If waste material indicates
that it should not be compacted, or should only be
compacted where air filtration is applied, do not use
this machine to compact the material.
TABLE OF CONTENTS Rev. 1/16/2023 HDC-905 MANUAL
TABLE OF CONTENTS Copyright 2023 Vestil Manufacturing Co. Page 2 of 19
SIGNAL WORDS
This manual uses SIGNAL WORDS to direct the reader’s attention to important safety-related messages. These
messages describe uses of the product that could result in personal injury or property damage. Each signal word
corresponds to a specific hazard level.
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS
INJURY.
Identifies practices likely to result in product/property damage, such as operation that might damage
the product.
SAFETY INSTRUCTIONS
Vestil strives to identify foreseeable hazards associated with the use of its products. However, material handling is
dangerous and no manual can address every conceivable risk. Ultimately, the most effective way to avoid injury is for the
operator to exercise sound judgment whenever using this machine.
Improper or careless operation might result in serious personal injuries or death.
Failure to read and understand the entire manual before installing, using or servicing the product constitutes misuse.
Read the manual to refresh your understanding of proper use and maintenance procedures.
Do not operate the crusher with the loading door open.
Do not operate the machine if the emergency stop switch does not function properly.
Do not stand in front of the door during operation.
Keep clear of all moving parts during operation.
High pressure oil easily punctures skin which can cause injury such as gangrene. If a hose or coupling develops a
leak, repair the leak before operating the crusher.
Do not continue to use the crusher if it is damaged or makes unusual noises during operation.
Do not change the pressure relief valve setting! In particular, do not increase the setting.
Do not clean out drum crusher unless power is disconnected.
Do not attempt to crush smooth-walled drums with this machine. Drums must be ribbed to crush properly.
Do not attempt to crush drums filled with items or materials. Only use this unit to crush empty drums.
Do not use brake fluids or jack oils in the hydraulic system. Only use AW-32 hydraulic oil or its equal.
Do not modify the product in any way. Unauthorized modifications might make the lifter unsafe to use and
automatically void the LIMITED WARRANTY on either p. 18 or 19.
DO NOT use this device unless every label is in place and easily readable. See LABELING DIAGRAM on. p. 17.
HYDRAULIC CIRCUIT DIAGRAM 22-125-016 REV. C
Item
Part no.
Description
Qty.
1
22-627-017
ASSEMBLY, MANIFOLD
1
1.1
22-127-021
MANIFOLD, HDC_905 W/ DECOMPRESSION
CHECK
1
1.2
99-153-065
4-WAY, 3-POS, TANDEM CENTER, A & B
BLOCKED, DO5
1
1.3
99-153-077
check valve, nose in, side out, size 08
1
1.4
22-153-003
VALVE, CHECK, PILOT-TO-OPEN, 30 PSI
CRACK, 3:1, SIZE 10
1
1.5
99-153-068
VALVE, CHECK, NOSE-IN/SIDE-OUT, 25 PSI
CRACK
1
1.6
99-153-078
RELIEF VALVE, 200-350 BAR, SIZE 10
1
1.7
99-153-035
VALVE, CHECK, NOSE-IN/SIDE-OUT, 5 PSI
CRACK, VC10
2
1.8
99-153-028
VALVE, SEQUENCE, INTERNAL PILOT AND
DRAIN
1
2
22-135-010
6.5HP, 3 PH, 1740/1440 RPM, 184T, 9T
SPLINE 230/460, TEFC
1
3
22-143-001
PUMP, .97/.499 CU IN, , 9T SPLINE SHAFT, 2
SECTION
1
4
99-021-926-
001
PISTON CYLINDER, 4 x 36, FLANGE MOUNT
1
5
22-031-023
SPIN-ON FILTER, 10 MICRON
1
6
22-023-004
RESERVOIR, HYDRAUILC, PLASTIC
1
7
99-031-035
SCREEN, SUCTION, 1" NPT
1
8
99-116-005
FITTING, HYDRAULIC, 04MORB HOLLOW
HEX PLUG
7
WARNING
!
GA2 = System operating pressure; should never exceed 3000psi. GA1 = Filter head pressure; should never exceed 25psi. GA3 = No
need to test. GA4 = No need to test. GA5 = Pressure required to raise cylinder to home position. GA6 = Pressure required to extend
cylinder (crush or compact). UL-GA = Pressure at which large pump unloads. PS3 = (NC switch) Coil b disabled when pressure ˃300psi.
Produktspecifikationer
| Varumärke: | Vestil |
| Kategori: | ej kategoriserat |
| Modell: | HDC-905-HC |
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