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Table of Contents 9/17/2021 PP MANUAL
Table of Contents Copyright 2021 Vestil Manufacturing Corp. Page 1 of 15
Vestil Manufacturing Corp.
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: (260) 665-7586 -or- Toll Free (800) 348-0868
PP-Series Dock Levelers
Instruction Manual
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product closely to determine whether
it sustained damage during transport. If damage is discovered, record a complete description of it on the
bill of lading. If the product is undamaged, discard the packaging.
NOTE: The end-
user is solely responsible for confirming that product design, use, and maintenance
comply with laws, regulations, codes, and mandatory standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order replacement parts, labels,
and accessories, call our Technical Service and Parts Department at (260) 665-7586. The Department can
also be contacted online at
https://www.vestil.com/page-parts-request.php.
Electronic Copies of Instruction Manuals
Additional copies of this instruction manual may be downloaded from
https://www.vestil.com/page-
manuals.php.
TABLE OF CONTENTS
PAGE
Signal Words……………………………………………………………………………………………………….……...
2
Safety Instructions……..…………………………………………………………………………………………............
2
National Standards……………………………………………………………………………………………………..
3
Exploded View & Bill of Materials…………………………………………………………………………………….
3
Hand Pump Exploded View & Bill of Materials…………………..……………………………….……………..….
4
Specifications………………………………….……………………………………………………………………..……
5
Recommended Installation Site Characteristics……………………………………………………………………....
5
Installation Requirements for Docks without 6” Steel Edge……………………………………………………….…
6
Approach Ramp Installation for Loading Docks Lower than 50”……………………………………………….……
6
Installing the Dock Leveler……………………………………………………………………………………………….
6 - 10
Method 1: Loading Dock with at Least 6” Wide Steel Edge…………………………………………..………..…
7
Method 2: Loading Dock with Steel Edge less than 6” Wide…….…………………………………...................
7 - 8
Method 3: Loading Dock without Steel Edge……………………………………………………………..……..…
9 - 10
Completing the Installation………………………………………………………………………………………….…...
10 - 11
Manual Hydraulic Pump….………………………………………………………………………………………………
11 - 12
Operation……………..………………………………………………………………………….……........................
12
Air Purging Procedure………………………………………………………………………………………………….
12
Troubleshooting…………..…………………...…………………………………………………………….…………....
12
Record of Satisfactory Condition………………………………………………………………………..……………
13
Inspections and Maintenance……..………………………………...…………………………………………..………
13 - 14
Labeling Diagram………………………………………..………………………………………………………..……
14
Limited Warranty………………………………………………………………………………………………….………
15
Table of Contents 9/17/2021 PP MANUAL
Table of Contents Copyright 2021 Vestil Manufacturing Corp. Page 2 of 15
SIGNAL WORDS
SIGNAL WORDS appear in this manual to draw the reader’s attention to important safety-related messages. The
following are signal words used in this manual and their definitions.
SAFETY INSTRUCTIONS
Vestil strives to identify foreseeable hazards associated with the use of its products. However, material handling is
dangerous and no manual can address every conceivable risk.
WARNING
If this product is installed, used, or maintained improperly serious personal injuries or death might result.
Read and understand the entire manual before installing, using, or servicing the product. Keep this manual
in a location known to persons who use the dock leveler. Read the manual whenever necessary to refresh your
understanding of proper use, inspection, and maintenance procedures.
The manual should be stored in a location known to all persons who use the dock leveler. It should be available to
anyone needing refresh the understanding of proper use and maintenance procedures.
The Edge-O-Dock Leveler presents falling, pinch point, and impact hazards to the user and bystanders. ALWAYS
follow these instructions to avoid injury.
DO weld the dock leveler securely to the dock face before use. DO anchor the dock leveler to the dock if necessary.
See INSTALLING THE DOCK LEVELER starting on page 6.
DO NOT install the dock leveler on a dock that is not flat and level.
DO inspect the product according to the instructions on p. 13 & 14. Replace each part that is not in
SATISFACTORY CONDITION. See RECORD OF SATISFACTORY CONDITION on p.13. ONLY use manufacturer
approved replacement parts. DO NOT use the leveler until it is fully restored to satisfactory condition.
DO NOT use a dock leveler that has not been welded continuously across its top edge to the dock face. DO NOT
use a dock leveler if any welds are cracked.
DO NOT use a dock leveler that rocks or shifts when a load is placed on it. Remove it from service.
DO wear appropriate PPE, at least footwear compliant with ASTM F2413 (formerly ANSI Z41-1999) and eye guards
compliant with ANSI Z87.1-2010.
DO NOT use the dock leveler if you tire quickly or easily, or if you have experienced fainting spells. DO NOT use
the dock leveler if you are under the influence of alcohol, medication, or other substances that affect your balance or
coordination. Only use the dock leveler if you are in good physical health.
DO NOT use a handle other than the factory-supplied handle to operate the hand pump.
DO maintain solid footing while operating the dock leveler.
DO NOT attempt to extend the dock leveler if no trailer is present in the dock.
DO NOT extend the dock leveler while people in the truck bay are within reach of the unit.
DO NOT store items on the dock leveler. DO NOT attempt to use the dock leveler if objects are on top of it.
ALWAYS check the dock leveler for foreign objects before use. Only use this item as intended.
DO NOT exceed the capacity for the dock leveler. The capacity is provided on the nameplate label which is applied
to the right-hand side of the deck weldment. See LABELING DIAGRAM on p. 14.
DO NOT force the lip plate to extend using your hands or other mechanical means. Remove it from service until it is
restored to SATISFACTORY CONDITION.
DO NOT use this device UNLESS every label is in place, undamaged, and easily readable from a reasonable
distance. See LABELING DIAGRAM on p. 14.
DO NOT modify the dock leveler in any way.
DO NOT modify the product in any way. Modifications might make the lifter unsafe to use and automatically void the
LIMITED WARRANTY. See p. 15.
DO NOT use the dock leveler unless all machine guards are in place.
DO NOT operate the leveler while anyone is standing on it or within range of the bridge plate when it is extended.
DO NOT change the setting of the pressure relief valve.
DANGER
Identifies a hazardous situation which, if not avoided, WILL result in DEATH or
SERIOUS INJURY. Use of this signal word is limited to the most extreme situations.
WARNING
Identifies a hazardous situation which, if not avoided, COULD result in DEATH or
SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or
MODERATE injury.
NOTICE
Identifies practices likely to result in product/property damage, such as operation
that might damage the product.
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Produktspecifikationer

Varumärke: Vestil
Kategori: ej kategoriserat
Modell: PP-2566

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