WHALE Gusher Titan Bruksanvisning
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Whale Gusher® Titan® Bilge Pumps
Models: BP4402, BP4410 and BP4429
READ CAREFULLY BEFORE INSTALLATION AND USE
To the Fitter: Check that the product is suitable for the intended
application, follow installation instructions and ensure operating
instructions are passed on to the end user.
To the User: Read the instructions carefully. (See parts diagram)
APPLICATION
This bilge pump is designed exhaust standing water. Output
capacity depends on installation conditions and pumping rate.
(see fig. 3)
Users should be aware that capacity may not be sufficient to cope
with rapid influx of water.
If it is intended for any other purpose or with any other liquid, it is
the users responsibility to ensure that the pump is suitable for the
intended use and, in particular, that the materials are fully
compatible with the liquids to be used. With all applications it is
important that a system of safe working practice is applied to
installation, use and maintenance.
INSTALLATION
The Gusher Titan is designed for mounting on or through deck, or
on or through bulkhead. The standard model (BP4402) allows
considerable flexibility in the choice of handle position in relation
to the direction of the flow.
To Change Flow Direction:
(a) Release the screws on both sides of the clamping ring
(b) Ease off the diaphragm and rotate body to new position
relative to the fork and diaphragm
(c) Reassemble diaphragm and clamping ring remembering to
tighten the clamping screws evenly on both sides.
Select a suitable position free from
obstructions where the pump can be
operated efficiently and comfortably
Avoid installations which require a
cockpit locker to be opened in order to
operate the pump.
To minimise pumping effort, site the
pump halfway (in height) between the
strumbox / strainer and hull outlet
To ensure good priming and flow, avoid sharp bends in
pipework and fit a Whale strumbox/strainer (incorporating a
non-return valve) which prevents the end of the hose sucking
against a flat surface and allows the water level to be
reduced to a minimum.
Ensure that the pump is installed to allow easy access for
servicing.
For Mounting On Bulkhead: (BP4402)
1. Use pump as a template, mark off and drill four 1/4”
(6mm) holes.
2. Check flow direction and secure the pump with 1/4”
(6mm) bolts.
3. Attach 1 1/2” (38mm) smooth bore reinforced hose with
stainless steel worm drive hose clips. Tighten to prevent air
leaks
4. With thru-hull discharge, make sure
that the discharge point is well above
the water line.
5. Check the installation for air leaks,
correct priming and discharge
For Mounting On Deck (BP4429) or Thru Deck/Bulkhead
(BP4410)
1. For the on deck or thru deck/bulkhead models, the inlet and
outlet directions can be reversed by following the instructions
and repositioning the handle.
2. For the on deck or thru deck/bulkhead models, the deck
thickness must be a minimum of 13mm (1/2”) and a maximum
of 25mm (1”)
3. For on deck model (BP4429) follow points 1-5 of previous
instructions.
4. With thru deck/bulkhead models (BP4410) a plastic
deckplate (DP8904) is supplied.
5. Position pump under deck and check flow direction. Work
the rubber gaiter up through the hole until its flange rests on the
deck. Secure the six 1/4” (6mm) countersunk mounting screws
provided.
6. As points 3 - 5 of previous instructions
OPERATION
The Gusher Titan ensures efficient throughput with an easy
pumping action. Full even strokes will obtain the best results.
The detachable handle is fitted with a lanyard and should be
safely secured close to the pump.
Gusher Titan output at 1m Lift and 0.5m Head
Fig 3: Performance table
Performance data is based on factory tests and is typical of
what may reasonably be achieved. Actual performance may
vary depending on installation and operating conditions.
Fig 1
Ouput At 60 strokes/min At 70 strokes/min
Gallons/min 20 23.2
Litres/min 90 105.6
MAINTENANCE
Inspection:
Regular inspection of the pump is recommended. Rubber
components should be replaced if worn or every three years
regardless of condition.
Replacement components and service kits (AK4400 for
Neoprene (clean bilge water) and AK4419 for Nitrile(oily bilge
water)) are available from your local chandlery. It is
recommended a service kit is kept on board.
Winterising
At the end of the season, drain all water in the pipework and
pump chamber.
Changing the Diaphragm and Valves
1. Release screws on both sides of the clamping ring.
2. Remove clamping plate and diaphragm
3. Remove both circlips from the fulcrum pin and lever to
expose the clamping bolt
4. Remove clamping bolt, noting position of the diaphragm
plates.
5. Remove and replace inlet and outlet valves as illustrated in
parts diagram
6. Fit new diaphragm, reassemble pump and test for correct
priming and discharge
ACCESSORIES
DP8904 - Plastic deckplate
AK4400 - Neoprene Spares Kit
AK4419 - Nitrile Spares Kit
*SF5425 – Skinfitting
*SB5865 – Top entry strainer
*SB4222 – Side entry strainer
*DV5606 – 2 way diverter valve
*EB3488 – 90° elbow (male to female)
*LV1215 – In line non return valve
HELPFUL HINTS
Pump fails to prime or chokes:
1. Check inlet hose connection is airtight, free from blockages
and does not collapse during suction stroke
2. Inspect diaphragms - replace if damaged
3. Solid objects in the body of the pump may not prevent its
operation but should be removed to prevent damage
4. Inspect inlet and outlet valves for blockages. Clear with finger
or screwdriver and test.
WARRANTY
Whale Pumps are guaranteed for 5 years (1 year on rubber
parts) from date of purchase against defects in materials and
workmanship. If the unit proves faulty return it to your supplier
with proof of purchase and purchase date.
The manufacturer retains the right to repair or replace the unit.
The manufacturer cannot be held responsible for claims
arising from the incorrect installation, unauthorised
modification or misuse of the product.
The above does not affect your statutory rights.
2 Enterprise Road, Bangor, Co. Down, N. Ireland, BT19 7TA
Tel: 02891 270531 Fax: 02891 466421 info@whalepumps.com
Handle Assembly
Circlips
Underdeck
operating lever kit
Clamping plate
kit
Diaphragm
Inlet and outlet
valve screws
Inlet Valve
Outlet Valve
Plastic deckplate
with lid
Gaiter
Underdeck
clamping ring kit
Screws M6 x 40
Screws M6 X 40
Pump body
Fulcrum pin
Circlips
UNDERDECK
VERSION
STANDARD
VERSION
Whale and Gusher are registered
marks of:
Munster Simms Engineering Ltd
Ref No: sr_180.15_v2_0115_db
Produktspecifikationer
| Varumärke: | WHALE |
| Kategori: | pump |
| Modell: | Gusher Titan |
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