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OPERATOR MANUAL

IMPORTANT INFORMATION, KEEP FOR OPERATOR

888-994-7636, fax 888-864-7636

groen.com

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ,

UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED

IN THIS MANUAL.

FOR YOUR SAFETY Instructions to be followed in the event user smells gas.

This information shall be obtained by consulting your local gas supplier. As

a minimum, turn off the gas and call your gas company and your authorized

service agent. Evacuate all personnel from the area.

WARNING Improper installation, adjustment, alteration, service or

maintenance can cause property damage, injury or death. Read the

installation, operating and maintenance instructions thoroughly before

installing or servicing this equipment.

NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the

consignee to inspect the container upon receipt of same and to determine

the possibility of any damage, including concealed damage. Groen suggests

that if you are suspicious of damage to make a notation on the delivery

receipt. It will be the responsibility of the consignee to le a claim with the

carrier. We recommend that you do so at once.

Manufacture Service/Questions 888-994-7636.

PART NUMBER 174844, REV. H (03/25)

This manual provides information for:

STEAM JACKETED KETTLE

MODELS TDH(C)-20/24/40/48 (C,A,C2T™)

DOMESTIC

EQUIPMENT DESCRIPTION

TDH and TDHC models are stainless steel, steam-jacketed, table top mounted

kettles with a self-contained, gas heated steam source. The TDHC has a crank tilt

hand wheel, and the TDH has a handle that allows the operator to manually tilt the

kettle. The kettle body is welded into one solid piece and furnished with a rein-

forced rim and welded-in “buttery” shaped pouring lip. The interior of the kettle

is polished to a 180 emery grit nish, and the exterior is given a bright high buff

nish. The unit is A.S.M.E. shop inspected and registered with the National Board

for a design pressure of 50 PSIG.

The self-contained steam source is heated by propane or natural gas and is

equipped with electronic ignition. Charged at the factory with chemically pure wa-

ter containing rust inhibitors, the steam source provides kettle temperatures of

150ºF to approximately 295ºF.

Controls for the TDHC unit include a crank tilt handwheel, thermostat, pressure

gauge, pressure relief valve, low water cut-off, On/Off switch, indicator lamp, gas

regulator valve, and water level sight glass. Controls for the TDH are the same as

the above, with the exception of the crank tilt hand wheel.

The gas supply shuts off automatically when the kettle is tilted.

The unit must be specied for use with natural gas or propane. For other gas types,

consult factory. Service connections are required for gas and 115V electricity.

Options available include:

1. One-piece, Lift-off cover

2. Holder for Lift-off Cover

3. Basket insert

4. Rice Strainer

5. Stand that supports the unit and holds a pan in position for lling

6. Water ll swing faucet

7. 316 stainless steel interior (must be indicated on initial order)

REFERENCES

CSA INTERNATIONAL

8501 East Pleasant Valley Road

Cleveland, Ohio 44131

NSF INTERNATIONAL

798 N. Dixboro Rd.

P.O. Box 130140

Ann Arbor, Michigan 48113-0140

UNDERWRITERS LABORATORIES, INC.

333 Pngsten Road

Northbrook, Illinois 60062

KLENZADE SALES CENTER ECOLAB, Inc.

370 Wabasha

St. Paul, Minnesota 55102

NATIONAL FIRE PROTECTION ASSOCIATION

60 Battery March Park

Quincy, Massachusetts 02269

NFPA/54 -Installation Gas Appliances &

Piping

NFPA/70 - The National Electric Code

ZEP MANUFACTURING COMPANY

1310-T Seaboard Industrial Boulevard

Atlanta, Georgia 30318

Information contained in this document is known to be current and accurate at the time of printing/creation. Reference our product line

2 OM-TDH(C)-20/24/40/48 (C,A,C2T™) Domestic

PERFORMANCE DATA

Model Firing Rate, BTU/hr

TDH-20, TDHC-20, TDH-24, TDHC-24 31,000

TDH-40, TDHC-40, TDH-48, TDHC-48 52,000

Model

Kettle

Capacity

Jacket

Capacity

Kettle

Body

Diameter

Kettle

Body

Depth

Base

Width

Base

Depth

TDH-20

(C,A,C2T)

TDHC-20

(C,A,C2T)

5 Gal.

(20 Qt.)

6 Qt

inches

19 liter 5.7 liter 356 mm 279 mm 711 mm 610 mm

TDH-24

(C,A,C2T)

TDHC-24

(C,A,C2T)

6-Gal.

(24 Qt.)

6 Qt

inches

12-1/2

inches

23 liter 5.7 liter 356 mm 318 mm 711 mm 610 mm

TDH-40

(C,A,C2T)

TDHC-40

(C,A,C2T)

10 Gal.

(40 Qt.)

12 Qt

16-1/2

inches

14-1/2

inches

26-3/4

inches

38 liter 11.4 liter 419 mm 368 mm 711 mm 680 mm

TDH-48

(C,A,C2T)

TDHC-48

(C,A,C2T)

12 Gal.

(48 Qt.)

12 Qt

16-1/2

inches

26-3/4

inches

45 liter 11.4 liter 419 mm 406 mm 711 mm 680 mm

IMPORTANT - READ FIRST - IMPORTANT

WARNING: FAILURE TO DISCONNECT POWER BEFORE SERVICING COULD RESULT IN

ELECTROCUTION AND DEATH.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR

MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH GAS,

ELECTRICITY AND PLUMBING. UNIT MUST BE INSTALLED IN ACCORDANCE WITH

ALL APPLICABLE CODES.

WARNING: DO NOT ATTACH THE UNIT TO A TYPE “B” VENT. IT COULD CAUSE FIRE OR

PROPERTY DAMAGE.

WARNING: DO NOT CONNECT ANY PIPING TO THE PRESSURE RELIEF VALVE. IT MUST BE

FREE TO VENT STEAM AS NEEDED. TO AVOID BURNS FROM THE VENTED STEAM

THE VALVE DISCHARGE SHOULD POINT DOWNWARD.

DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO

GROUND THE UNIT COULD RESULT IN ELECTROCUTION AND DEATH.

CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING

INSTRUCTIONS, CAUTIONS AND SAFETY INSTRUCTIONS CONTAINED IN THIS

MANUAL.

CAUTION: DO NOT OVERFILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP

LIQUIDS A MINIMUM OF 2-3” (5-8 CM) BELOW THE KETTLE BODY RIM TO ALLOW

CLEARANCE FOR STIRRING, BOILING AND SAFE TRANSFER OF PRODUCT.

CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS

OCCUR, CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS.

WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS. NEVER USE A

HIGH PRESSURE HOSE TO CLEAN KETTLE SURFACES.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES

AND CLOTHING. TAKE PRECAUTIONS: WEAR RUBBER GLOVES, GOGGLES OR

FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ WARNINGS AND

FOLLOW DIRECTIONS ON CLEANER LABELS.

WARNING: DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE KETTLE

FRONT OR POURING LIP. THIS COULD RESULT IN THE OVERLOAD AND FAILURE OF

THE TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND BURNS TO THE

OPERATOR AND OTHERS.

NOTICE: NEVER LEAVE A SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER

THAN 30 MINUTES. LONGER CONTACT CAN CAUSE CORROSION.

WARNING: FAILURE TO PERIODICALLY CHECK PRESSURE RELIEF VALVE OPERATION COULD

RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.

WARNING: WHEN TESTING, AVOID EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE

RELIEF VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.

WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF

THE WATER TREATMENT COMPOUND.

WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC

POWER SUPPLY AND CLOSE THE MAIN GAS VALVE. ALLOW FIVE MINUTES FOR GAS

TO VENT.

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE

MANUFACTURER OR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE

OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.

WARNING: KEEP AREA AROUND KETTLE FREE AND CLEAR OF ALL COMBUSTIBLE MATERIALS.

FAILURE TO DO SO COULD RESULT IN FIRE OR PROPERTY DAMAGE.

CAUTION: HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE

PRESSURE RELIEF VALVE.

IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL

VOID ALL WARRANTIES.

NOTICE: IT IS RECOMMENDED THAT AN INSTANT-READ THERMOMETER BE USED TO

CHECK THE INTERNAL TEMPERATURE THROUGHOUT THE COOKING PROCESS

AND AFTER THE COOKING PROCESS HAS BEEN COMPLETED TO ENSURE THE

FOOD HAS BEEN COOKED SUFFICIENTLY.

INSPECTION & UNPACKING

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.

TAKE CARE TO AVOID PERSONAL INJURY OR DAMAGE TO THE UNIT BY

STAPLES LEFT IN THE WALLS OF THE CARTON.

CAUTION: THIS UNIT WEIGHS BETWEEN 214 AND 240 POUNDS (98 TO 109 KG)

DEPENDING ON SIZE. INSTALLER SHOULD USE PROPER EQUIPMENT TO

LIFT SAFELY.

The unit arrives completely assembled, except for the tilting handle on hand tilt

models which is shipped inside the kettle. The unit is strapped on a skid and in

a heavy carton. Inspect the carton carefully for damage. Open the container and

check the unit for hidden damage. Report shipping damage or shipment errors to

the delivery agent.

Write down the model number, serial number, and installation date for your unit at

the top of the Service Log at the end of this manual. Keep this manual with the unit.

To remove the kettle from the box, cut any straps from around the box. Detach the

box sides from the skid. Pull the box up off the unit, taking care to avoid damage

or injury from any staples left in the box walls. When installation is to begin, cut

the straps holding the kettle on the skid, and lift the kettle straight up off the skid.

Examine the packing materials to make sure no loose parts are discarded with the

materials. On hand tilt models, the tilting handle may be screwed into its socket.

Attach handle to the kettle on left side or right side as shown below.

3 OM-TDH(C)-20/24/40/48 (C,A,C2T™) Domestic

INSTALLATION

WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO

WORK WITH GAS, ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION

CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT.

THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.

THE UNIT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER

WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS.

DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE

TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.

WARNING: THIS UNIT IS FOR COMMERCIAL USE. DO NOT USE HOME OR RESIDENTIAL

GRADE GAS CONNECTIONS. THEY DO NOT MEET GAS CODES AND COULD

BE HAZARDOUS.

For efcient performance the kettle must be installed in a well-ventilated

area. Items which might restrict or obstruct the ow of air for combustion and

ventilation must be removed. The area directly around the appliance must be free

of combustible materials.

1. Installation can be on a combustible or noncombustible oor. Clearances

should be per table below.

MINIMUM CLEARANCE FROM

COMBUSTIBLE WALLS

RECOMMENDED

CLEARANCES

Left Side 1 in. 1 in.

Right Side 0 in. 12-16 in. for servicing

Rear 1 in. 3 in. for faucet bracket

2. We recommends installation of the unit under a vent hood. The base must be

fastened to a working surface or stand.

3. Complete the piping to the gas service main using ½ inch IPS pipe or an

approved equivalent.

4. Provide 115 VAC, 60 cycle, 1 phase, 1 AMP electric service. Local codes and/

or The National Electrical Code should be observed in accordance with ANSI/

NFPA-70 latest edition. AN ELECTRICAL GROUND IS REQUIRED. The electrical

schematic is located on the inside of the service panel and in this manual.

5. Electrical connection to the unit must be water resistant sealtite conduit type

or equal and utilize the water resistant conduit tting provided on the unit.

6. The installation must conform with local codes or the American National

Standards Z223.1 - latest edition National Fuel Gas Code. The kettle should

be installed in an adequately ventilated room with provision for adequate air

supply. The best ventilation will employ a vent hood and exhaust fan with no

direct connection between the vent duct and the kettle ue. DO NOT obstruct

the ue or vent duct after installation.

7. Core probe storage bracket (C2T models only)

a. It is recommend that the core probe storage bracket be installed on the

control console. It is not recommend that the core probe storage bracket

be installed on the kettle body or cover.

b. To obtain proper adhesion, the bonding surface must be unied, clean and

dry. Clean the bonding surface with rubbing alcohol and allow the surface

to dry. Next rmly apply pressure to the storage bracket to help improve

bond strength. After application, the bond strength will increase as the

adhesive ows onto the surface. At room temperature, approximately

50% of the ultimate strength will be achieved after 20 minutes, 90% after

24 hours and 100% after 72 hours.

8. PRESSURE TEST WARNING

a. Test pressure exceeding ½ PSIG (3.45 kPa). During pressure testing of the

gas supply piping system at pressures exceeding ½ PSIG, the appliance

and its individual shutoff valve must be disconnected from the gas supply

piping system.

b. Test pressure equal to or less than ½ PSIG (3.45 kPa). During pressure

testing of the gas supply piping system at pressures equal to or less than

½ PSIG, the kettle must be isolated from the gas supply piping system by

closing its individual manual shutoff valve.

9. Adequate space for proper servicing and operation is required. DO NOT block

any air intake spacings to the combustion chamber or obstruct air ow.

10. After the kettle has been connected to the gas supply, check all gas joints for

leaks. A soap solution or other suitable gas leak detector should be used. Do

not use ame when checking for leaks.

11. Once the unit is anchored to a mounting surface, apply a small bead of silicone

caulk around the perimeter of the kettle base and seal the joint.

12. Make sure the water level is correct in the jacket, by conrming that the

level is near the middle of the sight glass. If the water level is low, follow the

instructions in Jacket Filling and Water Treatment in the Maintenance section

of this manual.

13. Check to be sure that the open end of the elbow on the outlet of the pressure

relief valve is directed downward. Be sure to read and follow the instructions

on the attached pressure relief valve tag.

INITIAL START-UP

IMPORTANT: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING

INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS

MANUAL.

WARNING: DO NOT STAND ON OR APPLY UNNECESSARY WEIGHT OR PRESSURE ON THE

KETTLE FRONT OR POURING LIP. THIS COULD RESULT IN THE OVERLOAD AND

FAILURE OF THE TILT MECHANISM, AND POSSIBLE SERIOUS INJURY AND

BURNS TO THE OPERATOR AND OTHERS.

The open end of the pressure relief valve

elbow must face downward.

Correct water level.

After the kettle has been installed, the installer should test to ensure that it is

operating correctly.

1. Remove literature and packing materials from inside and outside of the unit.

2. Add water to the kettle to a depth of at least one inch.

3. Make sure the supplies of gas and electric power are on.

4. Follow the “To Start Kettle Heating” instructions in the Operation section of

this manual. Begin heating the water at the highest thermostat setting. The

indicator light should come on and heating should continue until the water

boils.

5. To turn off the unit, follow “To Stop Kettle Heating” in the Operation Section of

this manual.

If the kettle functions as described, it is ready for use. If the unit does not operate

as designed, contact an authorized Service Agent.

Produktspecifikationer

Varumärke:	Groen
Kategori:	ej kategoriserat
Modell:	TS/10

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